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US5348837A Expired / Lapsed US ⏱️ 0.0 years remaining

Projection exposure apparatus and pattern forming method for use therewith

Assignee: Hitachi Ltd
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Filing: 1993-02-02
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Granted: 1994-09-20
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Expires: 2013-02-02
📄 Original PDF 🌐 Google Patents

Abstract

Abstract A projection exposure apparatus has an effective source, a mask, a projection lens and an optical filter. The mask is illuminated with the light from the effective source having a substantially annular illumination distribution. The optical filter is disposed in the approximate position of the pupil plane of the projection lens. On the pupil plane, the transmittance of a first region is made lower than that of a second region, the first region being inside of the periphery of an annular region substantially conjugate with the effective source having the annular illumination distribution, the second region being outside of the periphery. Built in this manner, the apparatus forms fine patterns whose unit size is at least as small as the wavelength of the light used while maintaining high values of contrast and deep levels of focal length.

Inventors

  • 👤 Hiroshi Fukuda
  • 👤 Ryoko Yamanaka
  • 👤 Tsutomu Tawa
  • 👤 Tsuneo Terasawa
  • 👤 Seiji Yonezawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 12:32
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70058; G03F7/70066; G03F7/20; G03F7/2002; G03F7/70091; G03F7/701; G03F7/70191; G03F7/70216; G03F7/70241; G03F7/70308; G03F7/70325; G03F7/70333; G03F7/70375; G03F7/708; G03F7/70858; G03F7/70883; G03F7/70891

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 132 words
A projection exposure apparatus comprising: a light source; shaping means for making the illumination distribution of light beams from said light source annular on the plane of an effective source relative to an optical axis; illumination optics for irradiating the light from the plane of said effective source onto a mask having a predetermined pattern; projection lens means for projecting said pattern onto a resist film; and transmittance reducing means for making the transmittance of a first region on the pupil plane of said projection lens means lower than that of a second region on the pupil plane of said projection lens means, said first region being inside of the outer periphery of an annular region substantially conjugate with said effective source, and said second region being outside of said outer periphery.
Claim 2
Dependent Claim 132 words
A projection exposure apparatus comprising: a light source; shaping means for making the illumination distribution of light beams from said light source annular on the plane of an effective source relative to an optical axis; illumination optics for irradiating the light from the plane of said effective source onto a mask having a predetermined pattern; projection lens means for projecting said pattern onto a resist film; and transmittance reducing means for making the transmittance of a first region on the pupil plane of said projection lens means lower than that of a second region on the pupil plane of said projection lens means, said first region being inside of the outer periphery of an annular region substantially conjugate with said effective source, and said second region being outside of said outer periphery.
Claim 3
Dependent Claim 26 words
A projection exposure apparatus according to claim 1, wherein the transmittance of said annular region is lower than that of other regions on said pupil plane.
Claim 4
Dependent Claim 44 words
A projection exposure apparatus according to claim 1, wherein said transmittance reducing means includes an optical spatial filter having a transmission distribution such that the transmittance inside of said annular region substantially conjugate with said effective source is smaller than the transmittance outside thereof.
Claim 5
Dependent Claim 26 words
A projection exposure apparatus according to claim 3, wherein the transmittance inside of said annular region is 35 to 65 percent of the transmittance outside thereof.
Claim 6
Dependent Claim 40 words
A projection exposure apparatus according to claim 3, wherein said transmittance reducing means is displaced in the optical axis direction from any one of the pupil plane of said projection lens means and a surface conjugate with said pupil plane.
Claim 7
Dependent Claim 62 words
A projection exposure apparatus according to claim 5, wherein said transmittance reducing means reduces the peak light intensity of an effective source image on a surface perpendicular to said optical axis to at least 50 percent of the peak light intensity of another effective source image obtained on any one of said pupil plane and said surface conjugate with said pupil plane.
Claim 8
Dependent Claim 87 words
A projection exposure apparatus according to claim 5, wherein said optical spatial filter has transmitting and non-transmitting parts and a feature size that is smaller than 10 percent of the radius of said pupil plane, said optical spatial filter being disposed on any one of said pupil plane and said surface conjugate with said pupil plane, and wherein the area ratio of said transmitting parts in a localized region of said optical spatial filter is substantially the same in absolute value as a predetermined amplitude transmission distribution.
Claim 9
Dependent Claim 54 words
A projection exposure apparatus according to claim 1, wherein said annular region of said pupil plane is such as to fulfill the relations 0.6≦σ/r≦0.7 0.1≦W/r≦0.3 where, σ is the radius of the center of said annular region, W is the width of the said annular region, and Γ is the radius of the pupil.
Claim 10
Dependent Claim 20 words
A projection exposure apparatus according to claim 1, further comprising means for attenuating the illumination distribution of said annular region.
Claim 11
Dependent Claim 62 words
A projection exposure apparatus according to claim 1, wherein the illumination distribution of said effective source has intensity peaks which are substantially symmetrical around said optical axis, and wherein the transmittance of the region substantially conjugate with the illuminating region of said effective source is lower than the transmittance of the remaining regions on the pupil plane of said projection lens means.
Claim 12
Dependent Claim 23 words
A projection exposure apparatus according to claim 1, wherein said transmittance reducing means includes an optical filter provided with means for cooling thereof.
Claim 13
Dependent Claim 36 words
A projection exposure apparatus according to claim 1, wherein said transmittance reducing means includes an optical filter disposed in the pupil plane of said projection lens means so as to substantially cover the entire first region.
Claim 14
Dependent Claim 40 words
A projection exposure apparatus according to claim 1, further comprising means defining an iris for the projection exposure apparatus, wherein the shaping means shapes the diameter of the annular illumination distribution to be smaller than the diameter of the iris.
Claim 15
Dependent Claim 121 words
A pattern forming method comprising the steps of: illuminating onto a mask the light from an effective source having a substantially annular illumination distribution around an optical axis; forming the light having passed said mask into an image by use of a projection lens; making the transmittance of a first region on the pupil plane of said projection lens lower than that of a second region on the pupil plane of said projection lens, said first region being inside of the outer periphery of an annular region substantially conjugate with said effective source having the annular illumination distribution, and said second region being outside of said outer periphery; and exposing a photo-resist film to said image to form a pattern thereon.
Claim 16
Dependent Claim 121 words
A pattern forming method comprising the steps of: illuminating onto a mask the light from an effective source having a substantially annular illumination distribution around an optical axis; forming the light having passed said mask into an image by use of a projection lens; making the transmittance of a first region on the pupil plane of said projection lens lower than that of a second region on the pupil plane of said projection lens, said first region being inside of the outer periphery of an annular region substantially conjugate with said effective source having the annular illumination distribution, and said second region being outside of said outer periphery; and exposing a photo-resist film to said image to form a pattern thereon.
Claim 17
Dependent Claim 37 words
A pattern forming method according to claim 14, wherein said making step includes the step of providing an optical filter in the pupil plane of the projection lens so as to substantially cover the entire first region.

References Cited (Backward Citations)

JPS5612615A Cited
US5208629A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-09-19 1998-03-21 1998-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-09-19 2002-03-21 2002-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-09-19 2006-03-21 2006-09-20 $7700.00 Window Closed / Lapsed

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