US5348937A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Aligned bismuth, strontium, calcium cuprate coatings on polycrystalline substrates
Assignee: United States Department of the Navy
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Filing: 1993-12-21
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Granted: 1994-09-20
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Expires: 2013-12-21
Abstract
Abstract An article comprises an oriented thick film superconducting coating on a polycrystalline substrate. The coating includes at least two highly oriented platelet components of Bi.sub.a Sr.sub.b Ca.sub.c Cu.sub.d O.sub.x (BSCCO) wherein, in one component, a is 2, b is 2, c is 1, d is 2, and x is 8 and, in another component, a is 2, b is 2, c is 0, d is 1, and x is ≈6, oriented such that said BSCCO platelets are essentially parallel to said substrate. Suitable polycrystalline substrates are MgO and alumina and mullite.
Inventors
- 👤 Louis E. Toth
- 👤 J. Richard Spann
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-01 22:13
CPC Classifications
H; H10; H10N; H10N60/00; H10N60/01; H10N60/0268; H10N60/0296; H10N60/0548; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10S428/9265; Y10S428/93; Y10S505/00; Y10S505/70; Y10S505/701; Y10S505/702; Y10S505/725; Y10S505/73; Y10S505/733
Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
251 words
An article comprising an oriented thick film superconducting coating on a polycrystalline substrate of MgO, alumina, mullite, SrTiO 3 , ZrO 2 , ZrTiO 4 , BaTiO 3 or mixtures thereof, the coating comprising at least two highly oriented platelet components of Bi.sub.a Sr.sub.b Ca.sub.c Cu.sub.d O.sub.x (BSCCO) wherein in one component a is 2, b is 2, c is 1, d is 2, and x=8 and, in another components a is 2, b is 2, c is 9, d is 1, and x is ≈6, oriented such that said BSCCO platelets are essentially parallel to said substrate, said coating having been produced by a process comprising the steps of: applying a powdered mixture prepared from Bi 2 O 3 , SrCO 3 , CaCO 3 , and CuO onto a polycrystalline substrate, in amount sufficient to provide, upon melting, a coating of 75 μm to about 250 μm thickness upon said substrate; rapidly heating the resultant coated substrate to a temperature ranging from about 1000°-1100° C. for a period of from about 5-30 minutes to completely melt said powder coating and thus form a molten, thick film coating of about 75 μm to about 250 μm thickness; rapidly quenching the coated substrate at a rate of at least 50° C./minute to a temperature below about 500° C., which is below that temperature at which phase transition occurs; and annealing the resultant coated substrate, by heating in an atmosphere of an oxygen-containing gas to a temperature of from about 850°-870° C.
Claim 2
Dependent Claim
251 words
An article comprising an oriented thick film superconducting coating on a polycrystalline substrate of MgO, alumina, mullite, SrTiO 3 , ZrO 2 , ZrTiO 4 , BaTiO 3 or mixtures thereof, the coating comprising at least two highly oriented platelet components of Bi.sub.a Sr.sub.b Ca.sub.c Cu.sub.d O.sub.x (BSCCO) wherein in one component a is 2, b is 2, c is 1, d is 2, and x=8 and, in another components a is 2, b is 2, c is 9, d is 1, and x is ≈6, oriented such that said BSCCO platelets are essentially parallel to said substrate, said coating having been produced by a process comprising the steps of: applying a powdered mixture prepared from Bi 2 O 3 , SrCO 3 , CaCO 3 , and CuO onto a polycrystalline substrate, in amount sufficient to provide, upon melting, a coating of 75 μm to about 250 μm thickness upon said substrate; rapidly heating the resultant coated substrate to a temperature ranging from about 1000°-1100° C. for a period of from about 5-30 minutes to completely melt said powder coating and thus form a molten, thick film coating of about 75 μm to about 250 μm thickness; rapidly quenching the coated substrate at a rate of at least 50° C./minute to a temperature below about 500° C., which is below that temperature at which phase transition occurs; and annealing the resultant coated substrate, by heating in an atmosphere of an oxygen-containing gas to a temperature of from about 850°-870° C.
Claim 3
Dependent Claim
11 words
The article of claim 1, wherein the polycrystalline substrate is MgO.
Claim 4
Dependent Claim
11 words
The article of claim 1, wherein the polycrystalline substrate is alumina.
Claim 5
Dependent Claim
14 words
The article of claim 1, wherein the polycrystalline substrate is mullite, or strontium titante.
Claim 6
Dependent Claim
21 words
The process of claim 1, wherein the coating also contains Bi 2 Sr 2 Ca 2 Cu 3 O 10 .
Claim 7
Dependent Claim
18 words
The article of claim 1, wherein the powder in the powder mixture is no larger than 150 μm.
Claim 8
Dependent Claim
32 words
The article of claim 1, wherein prior to application to a polycrystalline substrate, the power mixture is calcined at a temperature of from about 840°-860° C. to remove carbonate, hydroxyides, and water.
Claim 9
Dependent Claim
28 words
The article of claim 1, wherein the powdered- coated polycrystalline substrate is heated to a temperature of from about 1050°-1100° C. for period of from about 15-30 minutes.
Claim 10
Dependent Claim
30 words
The article of claim 1, wherein the rapid quenching is conducted in air at an average temperature decrease of at least 100 Centigrade degrees per minute to about room temperature.
Claim 11
Dependent Claim
11 words
The article of claim 1, wherein the oxygen-containing gas is air.
Claim 12
Dependent Claim
11 words
The article of claim 1, wherein the oxygen-containing gas is oxygen.
Claim 13
Dependent Claim
19 words
The article of claim 1, wherein the annealing is carried out for a period of from about 1-2 hours.
Claim 14
Dependent Claim
32 words
The article of claim 1, wherein the resultant annealed coated substrate is lightly polished to remove at least some Ca 2 CuO 3 formed on the surface of the thick film coating.
Claim 15
Dependent Claim
30 words
The article of claim 13, wherein the polished coated substrate is reannealed by heating to a temperature of from about 840°-870° C. for a period of from about 1-2 hours.
Claim 16
Dependent Claim
38 words
The article of claim 1, wherein the powdered mixture is prepared from Bi 2 O 3 , SrCO 3 , CaCO 3 , and CuO in the stoichiometric ratios of 4,3,3,6 or 4,3,3,4 or 2,2,2,4 or 2,2,3,4 respectively.
Claim 17
Dependent Claim
16 words
The article of claim 1, wherein the oxygen-containing gas consists of from about 10-15 vol. %.
Claim 18
Dependent Claim
27 words
The article of claim 1, wherein the stoichiometric ratio of BiO 3 , SrCO 3 , CaCO 3 and CuO in said powder mixture is 2:2:3:4, respectively.
Claim 19
Dependent Claim
34 words
The article of claim 1, wherein the coating powder, lead is used in place of part of the Bi, and the annealing is carried out at a temperature no higher than about 850° C.
References Cited (Backward Citations)
No citation records indexed.
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