Claims Analysis
Total Claims: 4
Claim 1
Independent Claim
392 words
A vehicle brake wear warning system, comprising: at least two displacement sensors, each for monitoring movement of a brake component whose movement during each brake actuation increases as a brake wears, each displacement sensor comprising: a housing with a shaft extending therein; a connecting rod having a first end extending into the shaft of the housing and an opposite end connected to the brake component so that the connecting rod will move progressively along the shaft as the brake is actuated, the distance that the connecting rod moves in the shaft being dependent on relative wear of the brake; a piston, attached to the first end of the connecting rod for movement with the connecting rod; and a sensing means attached to each housing, for sensing the position of a piston within the shaft, to determine the degree of wear to the brake when the brake is actuated; the sensing means comprising: a magnet, attached to the piston; first, second and third sensing switches positioned in serial relation relatively along the housing shaft for sequential operation by magnet for sensing, when the piston is within respective ranges indicating that the brake has a safe level of wear; a level of wear for which an adjustment would be appropriate; and a level of wear that is unsafe, respectively; a first, a second and a third warning lamp, each differently colored, for monitoring the sensing means, and a battery, the first sensing switches being normally open switches connected in series with each other and with the first warning lamp and the battery completing the circuit, the second sensing switches being normally open switches connected in parallel with each other and with the second warning lamp with the battery connected in series therewith, the third sensing switches being normally open switches connected in parallel with each other and with the third warning lamp and the battery connected in series therewith, whereby the first lamp will be illuminated only when all displacement sensors detect a level of wear that is safe, the second lamp will be illuminated when at least one displacement sensor detects a level of wear where adjustment is required and the third lamp will be illuminated when at least one displacement sensor detects an unsafe level of wear and the first, second and third lamps will be illuminated sequentially when operating the brake.
Claim 2
Dependent Claim
392 words
A vehicle brake wear warning system, comprising: at least two displacement sensors, each for monitoring movement of a brake component whose movement during each brake actuation increases as a brake wears, each displacement sensor comprising: a housing with a shaft extending therein; a connecting rod having a first end extending into the shaft of the housing and an opposite end connected to the brake component so that the connecting rod will move progressively along the shaft as the brake is actuated, the distance that the connecting rod moves in the shaft being dependent on relative wear of the brake; a piston, attached to the first end of the connecting rod for movement with the connecting rod; and a sensing means attached to each housing, for sensing the position of a piston within the shaft, to determine the degree of wear to the brake when the brake is actuated; the sensing means comprising: a magnet, attached to the piston; first, second and third sensing switches positioned in serial relation relatively along the housing shaft for sequential operation by magnet for sensing, when the piston is within respective ranges indicating that the brake has a safe level of wear; a level of wear for which an adjustment would be appropriate; and a level of wear that is unsafe, respectively; a first, a second and a third warning lamp, each differently colored, for monitoring the sensing means, and a battery, the first sensing switches being normally open switches connected in series with each other and with the first warning lamp and the battery completing the circuit, the second sensing switches being normally open switches connected in parallel with each other and with the second warning lamp with the battery connected in series therewith, the third sensing switches being normally open switches connected in parallel with each other and with the third warning lamp and the battery connected in series therewith, whereby the first lamp will be illuminated only when all displacement sensors detect a level of wear that is safe, the second lamp will be illuminated when at least one displacement sensor detects a level of wear where adjustment is required and the third lamp will be illuminated when at least one displacement sensor detects an unsafe level of wear and the first, second and third lamps will be illuminated sequentially when operating the brake.
Claim 3
Dependent Claim
32 words
The vehicle brake wear warning system as recited in claim 1, where the brake component whose movement during each brake actuation increases as the brake wear is a brake system slack adjuster.
Claim 4
Dependent Claim
29 words
The vehicle brake wear warning system as recited in claim 2, where the housing is fixed to a frame of a vehicle near the air chamber of the brake.