Muzzle-loaded expanding projectiles for firearms; kits for manually producing expanding projectile for muzzle-loaded firearms; and method for producing expanding muzzle-loaded projectiles

Claim 2

In a muzzle-loading system for weapons, comprising barrel means for receiving, serially, a powder charge means, patch means, and projectile means, and ram-rod means for tamping the charge, the improvement wherein said ram-rod means includes centering jag means at one end of the ram-rod means, said centering jag means having a diameter corresponding to the caliber of the weapon being loaded and being slightly under bore diameter, and a configuring die means on the terminal end of the centering jag means for forming a desired configuration in the projectile means simultaneously as the charge is tamped whereby a newly configured projectile is provided.

Claim 3

In the system as defined in claim 1, in which said centering jag means comprises one of a set of centering jag means, the set of centering jag means comprising one of a plurality of centering jag elements each having a different diameter that is slightly under bore diameter to allow movement freely through the bore of the weapon.

Claim 4

In the system as claimed in claim 1, in which said centering jag means and die means, respectively, include a threaded stud portion for removable connection to said ram-rod means and to each other.

Claim 5

In the system as claimed in claim 1, in which said centering jag means comprises an internally threaded axial bore terminating in an annular seat opening into the end of said centering jag means, said die means comprising an axial, externally threaded stud at one end integral with a medial, annular element conforming to and removably seated in said annular seat of said centering jag means, the die means including an axial embossing portion comprising a terminal projection for forming a cavity in the projectile means and providing a mushrooming projectile when striking a target.

Claim 6

In the system as claimed in claim 4, in which said axial embossing portion terminal projection has a convergent end.

Claim 7

In the system as claimed in claim 5, in which said convergent end is dome-shaped in elevation.

Claim 8

In the system as claimed in claim 5, in which said axial embossing portion terminal projection terminates in a point.

Claim 9

In the system as claimed in claim 7, in which said terminal projection is conical in elevation and has a circular cross section.

Claim 10

In the system as claimed in claim 8 in which said terminal projection has radial ribs projecting from the base of the projection which is conical in elevation.

Claim 11

In the system as claimed in claim 7, in which said terminal projection is pyramidal in elevation.

Claim 12

In the system as claimed in claim 10, in which the terminal end of said projection is a flat plane.

Claim 13

In the system as claimed in claim 10, in which said terminal projection has a triangular cross-section.

Claim 14

In the system as claimed in claim 10, in which said terminal projection has a rectangular cross-section.

Claim 15

In the system as claimed in claim 10, in which said terminal projection is rectangular in elevation and has a rectangular cross-section.

Claim 16

In the system as claimed in claim 1, in which said projectile is spherical.

Claim 17

In the system as claimed in claim 1, in which said projectile is elongated and has a double ogival configuration in which opposite ends thereof are hemispherical.

Claim 18

In the system as claimed in claim 16, in which said projectile has an intermediate knurled circumferential band between said hemispherical opposite ends.

Claim 19

A projectile for use in a muzzle-loading system for weapons, said projectile comprising malleable material, said projectile being spherical, the spherical projectile having an embossed configuration whereby the projectile flys with the embossed configuration forward, and the projectile is of the hollow-nose type.

Claim 20

A projectile for use in a muzzle-loading system for weapons, said projectile comprising malleable material, said projectile being spherical, the spherical projectile having an embossed configuration whereby the projectile flys with the embossed configuration forward, and the projectile is of the hollow-nose type.

Claim 21

A projectile for use in a muzzle-loading system for weapons, said projectile comprising a double-ended ogive in which one end has an embossed configuration whereby said projectile flys embossed-end forward, and the projectile is of the hollow-nosed type.

Claim 22

A projectile for use in a muzzle-loading system for weapons, said projectile comprising a double-ended ogive in which one end has an embossed configuration whereby said projectile flys embossed-end forward, and the projectile is of the hollow-nosed type.

Claim 23

In the muzzle-loading system as claimed in claim 1, in which said weapon comprises a revolver having a cylinder for containing a plurality of charges, said ram-rod means comprising a toggle-linkage in which said centering jag means in disposed in a cylinder bore of the revolver frame, each of the cylinder charges being alignable with said centering jag means whereby each charge contained in the cylinder can be individually tamped and the projectile can be reconfigured with a mushrooming indentation for producing a hollow-nosed projectile.

Claim 24

A sizing apparatus for projectiles, comprising in combination a tubular sleeve having a lower diameter corresponding to the caliber of the projectile to be sized, said sleeve having an upper diameter corresponding to the diameter of an unsized projectile and forming an annular seat with said lower diameter for supporting thereon an unsized projectile, punch means removably received in said tubular sleeve and having a diameter corresponding to that of the upper diameter of the sleeve and reciprocal therein down to the annular seat, said punch means having an internally-threaded, axial bore terminating in an annular seat, and configuring die means including a threaded stud removably received in said internally threaded bore of said punch means, said threaded stud of the die means being integral with a medial, annular collar, removably received in the annular seat of the punch means for orienting the die means axially, said die means terminating in a terminal embossing portion whereby a projectile seated on the annular seat of said tubular sleeve can be forced beyond said sleeve seat and be sized while the projectile is simultaneously configured by said terminal embossing portion so that the projectile is sized and configured into an expandable mushroom projectile when axially sizing force is provided on the upper end of said punch means.

Claim 25

A sizing apparatus for projectiles, comprising in combination a tubular sleeve having a lower diameter corresponding to the caliber of the projectile to be sized, said sleeve having an upper diameter corresponding to the diameter of an unsized projectile and forming an annular seat with said lower diameter for supporting thereon an unsized projectile, punch means removably received in said tubular sleeve and having a diameter corresponding to that of the upper diameter of the sleeve and reciprocal therein down to the annular seat, said punch means having an internally-threaded, axial bore terminating in an annular seat, and configuring die means including a threaded stud removably received in said internally threaded bore of said punch means, said threaded stud of the die means being integral with a medial, annular collar, removably received in the annular seat of the punch means for orienting the die means axially, said die means terminating in a terminal embossing portion whereby a projectile seated on the annular seat of said tubular sleeve can be forced beyond said sleeve seat and be sized while the projectile is simultaneously configured by said terminal embossing portion so that the projectile is sized and configured into an expandable mushroom projectile when axially sizing force is provided on the upper end of said punch means.

Claim 26

A sizing apparatus as claimed in claim 21, in which said tubular sleeve is mounted on a pivot axis on a support carried-on a support member, said support member having an aperture alignable with the lower end of said sizing sleeve whereby projectiles sized and configured can fall through said aperture.

Claim 29

The method as claimed in claim 23, including the step of forming the charge using a spherical projectile.

Claim 30

The method as claimed in claim 23 including the step of forming the charge using a double ogival projectile.

Claim 31

A muzzle-loading kit for providing optional caliber tamping and simultaneous production of a hollow-point projectile, comprising in combination case means and hinged lid means having a hinge assembly at one side and latch means opposite said hinge means; and a resilient block in said case means, said block having recess portion corresponding to and supporting one of a plurality of optionally selectable components of a muzzle-loading assembly including at least one centering jag means, one coupling means for connection to a ram rod, and one configuring die means whereby the centering jag means, coupling means and configuring die means can be assembled in the field and a muzzle-loaded weapon can be loaded, tamped and reconfigured into a hollow-point, charged weapon while the charge is tamped.

Claim 32

A muzzle-loading kit for providing optional caliber tamping and simultaneous production of a hollow-point projectile, comprising in combination case means and hinged lid means having a hinge assembly at one side and latch means opposite said hinge means; and a resilient block in said case means, said block having recess portion corresponding to and supporting one of a plurality of optionally selectable components of a muzzle-loading assembly including at least one centering jag means, one coupling means for connection to a ram rod, and one configuring die means whereby the centering jag means, coupling means and configuring die means can be assembled in the field and a muzzle-loaded weapon can be loaded, tamped and reconfigured into a hollow-point, charged weapon while the charge is tamped.

Claim 33

A muzzle-loading kit as claimed in claim 26 in which said kit includes a plurality of centering jag elements, each having a different diameter and corresponding to a different weapon caliber, each of the centering jag elements having a threaded stud for removable engagement with the coupling or ram rod means, said centering jag elements having an internally threaded, axial bore at the end opposite said internally threaded bore, and an annular recess surrounding the internally threaded bore of said centering jag elements, said die means comprising a plurality different configuring dies each affording a different effective punch characteristic to a weapon projectile, said configuring dies each having a threaded stud for removable receipt in the internally threaded bore of said centering jag elements, said configuring dies each having a medial collar conforming to the shape of the annular recess of said centering jag elements for orienting the configuring dies into axial alignment, each of said configuring dies having a terminal, embossing portion for inscribing a hollow recess in a weapon projectile of a muzzle-loaded weapon as its charge is tamped.

Claim 34

The muzzle-loading kit as claimed in claim 27, in which the terminal embossing portion of one of said dies is dome-shaped.

Claim 35

The muzzle-loading kit as claimed in claim 27, in which said terminal embossing portion of one of said dies comprises a conical point, including radial base arms continuing into said conical point.

Claim 36

The muzzle-loading kit as claimed in claim 27, in which the terminal embossing portion of one of said dies is cross-shaped.

Claim 37

The muzzle-loading kit as claimed in claim 26, in which said case and lid include meshing rib and groove portions for sealing the contents of said kit and maintaining the case and lid securely closed.

Claim 38

The muzzle-loading kit as claimed in claim 26 in which said case includes and integral eyelet portion for accommodating a lanyard or the like.

Claim 39

The muzzle-loading kit as claimed in claim 26, in which said lid is transparent so the contents of the kit can be readily viewed, said lid including indicia means corresponding to, aligned with, and describing each of the components contained in the kit whereby selection and identification of each of the components can be readily identified for enabling the user to readily select an optional combination in the field, enabling the user to readily ascertain the caliber size and impact characteristics of the projectile in relation to the user's target and needs.

Claim 40

In the system as claimed in claim 1 in which said projectile has at least one ogival end portion.

Claim 41

The method as claimed in claim 23 including the step of forming the charge using a single ogival projectile.

Claim 42

In a muzzle-loading system for weapons comprising barrel means for receiving serially, a powder charge, patch means, and projectile means, and ram-rod means for tamping the charge, the improvement wherein said ram-rod means includes attaching means at one end of the ram-rod means, and configuring die means removably secured to said attaching means for forming a desired configuration in the projectile means simultaneously as the charge is tamped whereby a newly configured projectile is provided.

Claim 43

In a muzzle-loading system for weapons comprising barrel means for receiving serially, a powder charge, patch means, and projectile means, and ram-rod means for tamping the charge, the improvement wherein said ram-rod means includes attaching means at one end of the ram-rod means, and configuring die means removably secured to said attaching means for forming a desired configuration in the projectile means simultaneously as the charge is tamped whereby a newly configured projectile is provided.

Claim 44

In the system as claimed in claim 36, in which said configuring die means and said ram rod means each including respective threaded stud and bore portions for affording the removable securement between said ram-rod means and said die means.

Claim 45

In the system as claimed in claim 37, in which said die means includes a terminal projection for effecting a cavity in the projectile means and providing a hollow-nose projectile which mushrooms when striking a target,

Claim 46

In the system as claimed in claim 38, in which said terminal projection is reduced in diameter and has a circular cross section.