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US5566008A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymer dispersed liquid crystal display device manufactured by an oblique light irradiation method

Assignee: Sharp Corp
•
Filing: 1993-05-14
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Granted: 1996-10-15
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Expires: 2013-05-14
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Abstract

Abstract A polymer dispersed liquid crystal display device having a liquid crystal layer inserted between opposed glass plates and comprising a layer of resin and liquid crystal capsules dispersed in the resin. The liquid crystal capsules are substantially uniformly distributed all over the liquid crystal panel, even if a black matrix and bus lines provided in the glass plates may act as a shading layer when an ultraviolet light is irradiated to cure the resin and to form the liquid crystal capsules. The uniformly distributed liquid crystal capsules can be obtained by the manufacturing method comprising the step of irradiating the ultraviolet light obliquely to a surface of the glass plate having the shading layer for curing the resin material.

Inventors

  • 👤 Hidefumi Yoshida
  • 👤 Kazutaka Hanaoka
  • 👤 Kimiaki Nakamura
  • 👤 Hideaki Tsuda
  • 👤 Yasuo Yamagishi
  • 👤 Shin Eguchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 19:54
CPC Classifications
G; G02; G02F; G02F1/00; G02F1/01; G02F1/13; G02F1/133; G02F1/1333; G02F1/1334

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 157 words
A liquid crystal display device comprising: a first plate having transparent electrode means; a second plate arranged oppositely to the first plate with a small gap between the first and second plates and having transparent electrode means; a liquid crystal layer inserted between the first and second plates; a shading layer arranged in at least one of the first and second plates and having apertures; and the liquid crystal layer comprising a polymer dispersed liquid crystal including a layer of light curable resin and liquid crystal capsules dispersed in the resin, the liquid crystal capsules being substantially uniformly distributed between the first and second plates throughout the gap between the first and second plates, the liquid crystal material of the liquid crystal capsules being in direct contact with the resin, the liquid crystal capsules in the vicinity of the shading layer being larger than the liquid crystal capsules in a remainder portion of the liquid crystal layer.
Claim 2
Dependent Claim 157 words
A liquid crystal display device comprising: a first plate having transparent electrode means; a second plate arranged oppositely to the first plate with a small gap between the first and second plates and having transparent electrode means; a liquid crystal layer inserted between the first and second plates; a shading layer arranged in at least one of the first and second plates and having apertures; and the liquid crystal layer comprising a polymer dispersed liquid crystal including a layer of light curable resin and liquid crystal capsules dispersed in the resin, the liquid crystal capsules being substantially uniformly distributed between the first and second plates throughout the gap between the first and second plates, the liquid crystal material of the liquid crystal capsules being in direct contact with the resin, the liquid crystal capsules in the vicinity of the shading layer being larger than the liquid crystal capsules in a remainder portion of the liquid crystal layer.
Claim 3
Dependent Claim 45 words
A liquid crystal display device according to claim 1, wherein the plate having the shading layer comprises a color filter having color portions and a black matrix having apertures revealing the color portions of the color filter, and the shading layer comprises the black matrix.
Claim 4
Dependent Claim 54 words
A liquid crystal display device according to claim 1, wherein the transparent electrode means of the plate having the shading layer comprises a plurality of minute picture electrodes which are connected via transistors to bus lines extending in a matrix, and the shading layer comprises the bus lines connected to the transparent electrode means.
Claim 5
Dependent Claim 27 words
A liquid crystal display device according to claim 1, wherein the plate other than that having the shading layer has a color layer and a reflecting layer.
Claim 6
Dependent Claim 26 words
A liquid crystal display device according to claim 1, wherein a polarizer and an analyzer are arranged on the outside of the first and second plates.
Claim 7
Dependent Claim 60 words
A liquid crystal display device according to claim 5, wherein a film having anisotropic indices of refraction in the plane of the film and a film having isotropic indices of refraction in the plane of the film and anisotropic indices of refraction in the perpendicular direction to the plane of the film are arranged between the polarizer and the analyzer.
Claim 8
Dependent Claim 29 words
A liquid crystal display device according to claim 6, wherein the film having anisotropic indices of refraction in the plane of the film is a uniaxially oriented phase film.
Claim 9
Dependent Claim 33 words
A liquid crystal display device according to claim 7, wherein the uniaxially oriented phase film has an axis of orientation which coincides with optical axes of one of the polarizer and the analyzer.
Claim 10
Dependent Claim 153 words
A liquid crystal display device manufacturing method comprising the steps of: bonding first and second plates to a peripheral seal extending along a periphery of a gap between the first and second plates, one of the first and second plates having a shading layer arranged therein, the peripheral seal being discontinuous such that a discontinuity in the peripheral seal defines a passageway into the gap between first and second plates; inserting a mixture of light curable resin material and a liquid crystal material through the passageway and into the gap between the first and second plates; and irradiating light obliquely to a surface of the plate having the shading layer for curing the resin material in the mixture, the curing of the resin material accompanying a phase separation between the cured resin material and the liquid crystal material, whereby the liquid crystal material capsulizes and disperses substantially uniformly throughout the cured resin material.
Claim 11
Dependent Claim 153 words
A liquid crystal display device manufacturing method comprising the steps of: bonding first and second plates to a peripheral seal extending along a periphery of a gap between the first and second plates, one of the first and second plates having a shading layer arranged therein, the peripheral seal being discontinuous such that a discontinuity in the peripheral seal defines a passageway into the gap between first and second plates; inserting a mixture of light curable resin material and a liquid crystal material through the passageway and into the gap between the first and second plates; and irradiating light obliquely to a surface of the plate having the shading layer for curing the resin material in the mixture, the curing of the resin material accompanying a phase separation between the cured resin material and the liquid crystal material, whereby the liquid crystal material capsulizes and disperses substantially uniformly throughout the cured resin material.
Claim 12
Dependent Claim 88 words
A liquid crystal display device manufacturing method according to claim 9, wherein in the step of irradiating light to the plate having the shading layer, a supplemental transparent plate is superposed on the surface of the plate having the shading layer, and the light is caused to be incident obliquely to an end surface of the supplemental transparent plate, to thereby apply the light to the surface of the plate having the shading layer from a direction oblique to the surface of the plate having the shading layer.
Claim 13
Dependent Claim 25 words
A liquid crystal display device manufacturing method according to claim 10, wherein the supplemental transparent plate is thicker than the plate having the shading layer.
Claim 14
Dependent Claim 54 words
A liquid crystal display device manufacturing method according to claim 10, wherein in the step of irradiating light to the plate having the shading layer, a liquid or paste material having a greater index of refraction than that of air is inserted between the plate having the shading layer and the supplemental transparent plate.
Claim 15
Dependent Claim 29 words
A liquid crystal display device manufacturing method according to claim 12, wherein the liquid or paste material having a greater index of refraction than that of air comprises oil.
Claim 16
Dependent Claim 41 words
A liquid crystal display device manufacturing method according to claim 9, wherein in the step of irradiating light to the plate having the shading layer, the light is applied to the plate having the shading layer from at least two directions.
Claim 17
Dependent Claim 141 words
A liquid crystal display device manufacturing method according to claim 9, wherein he light curable resin in the mixture of light curable resin material and the liquid crystal material is curable by a light having a first wavelength, and the manufacturing method further comprising the steps of: pressing together the first and second plates to a predetermined distance therebetween after inserting through the passageway the mixture of light curable resin material and the liquid crystal material; closing the passageway with a plug of a supplemental light curable resin material, the supplemental light curable resin being curable by light having a second wavelength, the second wavelength being different than the first wavelength; and before the step of irradiating light to the plate having the shading layer, irradiating light having the second wavelength to the plug in the passageway to cure the plug.
Claim 18
Dependent Claim 62 words
A liquid crystal display device manufacturing method according to claim 9, wherein the passageway is closed by a plug of a supplemental light curable resin material, the supplemental light curable resin material is curable by a visible light, and the light curable resin in the mixture of light curable resin material and the liquid crystal material is curable by an ultraviolet light.
Claim 19
Dependent Claim 165 words
A liquid crystal display device produced by a process comprising the steps of: providing first and second plates each having transparent electrode means; bonding the first and second plates to a peripheral seal extending along a periphery of a gap between the first and second plates, one of the first and second plates having a shading layer arranged therein, the peripheral seal being discontinuous such that a discontinuity in the peripheral seal defines a passageway into the gap between first and second plates; inserting a mixture of light curable resin material and a liquid crystal material through the passageway and into the gap between the first and second plates; and irradiating light obliquely to a surface of plate having a shading layer for curing the resin material in the mixture, the curing of the resin material accompanying a phase separation between the cured resin material and the liquid crystal material, whereby the liquid crystal material capsulizes and disperses substantially uniformly throughout the cured resin material.
Claim 20
Dependent Claim 165 words
A liquid crystal display device produced by a process comprising the steps of: providing first and second plates each having transparent electrode means; bonding the first and second plates to a peripheral seal extending along a periphery of a gap between the first and second plates, one of the first and second plates having a shading layer arranged therein, the peripheral seal being discontinuous such that a discontinuity in the peripheral seal defines a passageway into the gap between first and second plates; inserting a mixture of light curable resin material and a liquid crystal material through the passageway and into the gap between the first and second plates; and irradiating light obliquely to a surface of plate having a shading layer for curing the resin material in the mixture, the curing of the resin material accompanying a phase separation between the cured resin material and the liquid crystal material, whereby the liquid crystal material capsulizes and disperses substantially uniformly throughout the cured resin material.

References Cited (Backward Citations)

US4494825A Cited
US5249071A Cited
US5178571A Cited
US5289300A Cited
US5208687A Cited
US5299289A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-10-15 2000-04-15 2000-10-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-10-15 2004-04-15 2004-10-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-10-15 2008-04-15 2008-10-15 $7700.00 Window Closed / Lapsed

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