Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
223 words
A ball joint, comprising: a housing; said housing having a generally cylindrical portion; a first aperture at a first end of said cylindrical portion; a second aperture at a second end of said cylindrical portion; a ball seat having a generally cylindrical outer surface fitted in said cylindrical portion; said ball seat having a first annular stopper portion at said first end; said ball seat having a cylindrical crimpable portion at said second end; a spherical face portion on an interior of said ball seat; said first stopper portion catching said first aperture; a ball stud fitted into said cylindrical portion; said ball stud having an essentially spherical ball head and a stud portion projecting from said ball head; said spherical face portion rotatably supporting said ball head; said cylindrical crimpable portion having an inner side face; said inner face being inclined outwardly with respect to an axial direction of said cylindrical crimpable portion; a second annular stopper portion at said second end; said cylindrical crimpable portion extending a substantial distance beyond said second annular stopper portion, thereby permitting a crimping operation to be performed thereon; said housing including a chamfered portion around at least one of said first and second apertures; and said chamfered portion being formed at a junction of an inner surface and an end face of said cylindrical portion.
Claim 2
Dependent Claim
223 words
A ball joint, comprising: a housing; said housing having a generally cylindrical portion; a first aperture at a first end of said cylindrical portion; a second aperture at a second end of said cylindrical portion; a ball seat having a generally cylindrical outer surface fitted in said cylindrical portion; said ball seat having a first annular stopper portion at said first end; said ball seat having a cylindrical crimpable portion at said second end; a spherical face portion on an interior of said ball seat; said first stopper portion catching said first aperture; a ball stud fitted into said cylindrical portion; said ball stud having an essentially spherical ball head and a stud portion projecting from said ball head; said spherical face portion rotatably supporting said ball head; said cylindrical crimpable portion having an inner side face; said inner face being inclined outwardly with respect to an axial direction of said cylindrical crimpable portion; a second annular stopper portion at said second end; said cylindrical crimpable portion extending a substantial distance beyond said second annular stopper portion, thereby permitting a crimping operation to be performed thereon; said housing including a chamfered portion around at least one of said first and second apertures; and said chamfered portion being formed at a junction of an inner surface and an end face of said cylindrical portion.
Claim 3
Dependent Claim
40 words
A subassembly for forming a ball joint according to claim 1, wherein said inner side face is inclined outward at an angle ranging from about 3° to about 20° with respect to an axial direction of said cylindrical crimpable portion.
Claim 4
Dependent Claim
37 words
A ball joint according to claim 1, wherein a plurality of rotation-stop surfaces, each of which is shaped as an indentation with a curved surface, are formed around at least one of said first and second apertures.
Claim 5
Independent Claim
154 words
A method of making a ball joint, comprising: fitting a ball head of a ball stud in a ball seat; rotatably supporting said ball head on a spherical face portion on an interior surface of said ball seat; inserting a generally cylindrical outer surface of said ball seat in a generally cylindrical portion of a housing; catching a first aperture of said housing with a first stopper portion of said ball seat at a first end of said cylindrical portion; crimping an outwardly inclining inner side face of a cylindrical crimpable portion of said ball seat to form a crimped stopper portion; said crimped stopper portion catching a second aperture of said housing at a second end of said cylindrical portion, whereby said ball seat is retained in said housing; and forming a chamfered portion around said second aperture, at a junction of an inner surface and an end face of said cylindrical portion.
Claim 6
Independent Claim
154 words
A method of making a ball joint, comprising: fitting a ball head of a ball stud in a ball seat; rotatably supporting said ball head on a spherical face portion on an interior surface of said ball seat; inserting a generally cylindrical outer surface of said ball seat in a generally cylindrical portion of a housing; catching a first aperture of said housing with a first stopper portion of said ball seat at a first end of said cylindrical portion; crimping an outwardly inclining inner side face of a cylindrical crimpable portion of said ball seat to form a crimped stopper portion; said crimped stopper portion catching a second aperture of said housing at a second end of said cylindrical portion, whereby said ball seat is retained in said housing; and forming a chamfered portion around said second aperture, at a junction of an inner surface and an end face of said cylindrical portion.
Claim 7
Dependent Claim
40 words
A method of making a ball joint according to claim 4, further comprising inclining said inner side face outward at an angle ranging from about 3° to about 20° with respect to an axial direction of said cylindrical crimpable portion.
Claim 8
Dependent Claim
26 words
A method of making a ball joint according to claim 5, further comprising softening said cylindrical crimpable portion by ultrasonic vibration before the step of crimping.
Claim 9
Dependent Claim
48 words
A method of making a ball joint according to claim 4, further comprising forming a plurality of rotation-stop portions in said cylindrical portion of said housing adjacent said second aperture, each of which is shaped as an indentation with a curved surface, around at least said second aperture.
Claim 10
Dependent Claim
187 words
A subassembly for forming a ball joint, comprising: a housing having a cylindrical portion; first and second apertures in said housing; a ball stud; said ball stud including a ball head and a stud portion integrally formed therewith; a ball seat disposed in said cylindrical portion; said ball seat enveloping said ball head, with said stud portion protruding from said first aperture; said ball seat permitting said ball head to slide therein; said ball seat having first and second annular stopper portions for respectively contacting said first and second apertures; said housing including a chamfered portion around said second aperture: said chamfered portion being formed at a junction of an inner surface and an end face of said cylindrical portion; at least one of said first and second annular stopper portions having a cylindrical crimpable portion; said cylindrical crimpable portion having an inner side face; said inner side face being inclined outward with respect to an axial direction of said cylindrical crimpable portion; and said cylindrical crimpable portion extending a substantial distance beyond said second annular stopper portion, thereby permitting a crimping operation to be performed thereon.
Claim 11
Dependent Claim
187 words
A subassembly for forming a ball joint, comprising: a housing having a cylindrical portion; first and second apertures in said housing; a ball stud; said ball stud including a ball head and a stud portion integrally formed therewith; a ball seat disposed in said cylindrical portion; said ball seat enveloping said ball head, with said stud portion protruding from said first aperture; said ball seat permitting said ball head to slide therein; said ball seat having first and second annular stopper portions for respectively contacting said first and second apertures; said housing including a chamfered portion around said second aperture: said chamfered portion being formed at a junction of an inner surface and an end face of said cylindrical portion; at least one of said first and second annular stopper portions having a cylindrical crimpable portion; said cylindrical crimpable portion having an inner side face; said inner side face being inclined outward with respect to an axial direction of said cylindrical crimpable portion; and said cylindrical crimpable portion extending a substantial distance beyond said second annular stopper portion, thereby permitting a crimping operation to be performed thereon.
Claim 12
Dependent Claim
40 words
A subassembly for forming a ball joint according to claim 8, wherein said inner side face is inclined outward at an angle ranging from about 3° to about 20° with respect to an axial direction of said cylindrical crimpable portion.
Claim 13
Dependent Claim
41 words
A subassembly for forming a ball joint according to claim 8, wherein a plurality of rotation-stop portions, each of which is shaped as an indentation with a curved surface, are formed around at least one of said first and second apertures.
Claim 14
Dependent Claim
244 words
A subassembly for forming a ball joint, comprising: a housing; an inner chamber in said housing; said inner chamber having first and second apertures; said first aperture being at a first end of said inner chamber; said second aperture being at a second end of said chamber; a ball seat disposed in said inner chamber; a ball stud having a ball head and a stud portion; said ball head being disposed in said ball seat with an outer surface thereof in sliding contact with said ball seat; said stud portion projecting from said first aperture; a cylindrical crimpable portion disposed at a first end of said ball seat; said cylindrical crimpable portion having an inner side face; said inner side face being inclined outward with respect to an axial direction of said cylindrical crimpable portion; a stopper portion disposed at a second end of said ball seat; a dust cover attached to said stud portion and said stopper portion; said stopper portion contacting said first aperture; said cylindrical crimpable portion extending a substantial distance beyond said second aperture, thereby permitting a crimping operation to be performed thereon; said housing including a chamfered portion around said second aperture; said chamfered portion being formed at a junction of an inner surface and an end face of said cylindrical portion; and a plurality of rotation-stop portions each being shaped as an indentation having a curved surface formed around at least one of said first and second apertures.
Claim 15
Dependent Claim
244 words
A subassembly for forming a ball joint, comprising: a housing; an inner chamber in said housing; said inner chamber having first and second apertures; said first aperture being at a first end of said inner chamber; said second aperture being at a second end of said chamber; a ball seat disposed in said inner chamber; a ball stud having a ball head and a stud portion; said ball head being disposed in said ball seat with an outer surface thereof in sliding contact with said ball seat; said stud portion projecting from said first aperture; a cylindrical crimpable portion disposed at a first end of said ball seat; said cylindrical crimpable portion having an inner side face; said inner side face being inclined outward with respect to an axial direction of said cylindrical crimpable portion; a stopper portion disposed at a second end of said ball seat; a dust cover attached to said stud portion and said stopper portion; said stopper portion contacting said first aperture; said cylindrical crimpable portion extending a substantial distance beyond said second aperture, thereby permitting a crimping operation to be performed thereon; said housing including a chamfered portion around said second aperture; said chamfered portion being formed at a junction of an inner surface and an end face of said cylindrical portion; and a plurality of rotation-stop portions each being shaped as an indentation having a curved surface formed around at least one of said first and second apertures.