Belt tensioner with bottom wall of base juxtaposed pivot arm

Claim 2

A tensioner for tensioning a power transmission belt including a pivot-arm; a pulley attached to the pivot-arm for engaging the belt and receiving a belt load; a pivot-pin attached to the pivot-arm; a base member having generally a tube-pan shape with a cantilevered inner wall having a bore, an outer wall, an annular spring receiving cavity defined between the inner wall and the outer wall, an open end, and a bottom wall interconnecting the inner wall and the outer wall and facing the open end; at least one bushing supporting the pivot-pin; a spring operatively connected between the pivot-arm and the base member; a damping mechanism; and wherein the improvement comprises: the base member oriented with a first side of the bottom wall juxtaposed to the pivot-arm and a second side of the bottom wall facing the spring and wherein the open end of the base member faces away from the pivot-arm and said pivot-arm is rotatably disposed with respect to the base member; and the pivot-pin having a first end connected to and protruding from a side of the pivot-arm and having a second end connected to the spring.

Claim 3

The tensioner as claimed in claim 1 comprising: a cap attached to the second end of the pivot-pin; and the spring having a first end constrained by two spaced points of the base member near the bottom wall, and having a second end constrained by at least one spring contact portion comprising a portion of the cap.

Claim 4

The tensioner as claimed in claim 2 comprising: the second end of the spring engaging and pressing a shoe of the damping mechanism against a juxtaposed inside portion of the outer wall of the base member to damp oscillatory movement of the pivot-arm.

Claim 5

The tensioner as claimed in claim 3 wherein the second end of the spring is retained in a position on the cap such that forces imparted by the spring to the cap combine into a resultant force that has a direction that is within ±10° of a direction of the belt load imparted to the pulley.

Claim 6

The tensioner as claimed in claim 2 wherein the spring contact portion is adjustable to a desired angular position relative to said pivot-arm about a longitudinal axis of the pivot-pin, and the cap is attached to the pivot-pin by a fastener.

Claim 7

The tensioner as claimed in claim 5 wherein the pivot-pin and the fastener have interdigitating, longitudinally oriented serrations.

Claim 8

The tensioner as claimed in claim 2 comprising the pivot-pin formed as an integral part of the pivot-arm and having a length supported by said at least one bushing and wherein a fastener attaches the cap to the pivot-pin wherein the fastener has a length greater than the length of the pivot-pin supported by the bushing.

Claim 9

The tensioner as claimed in claim 1 wherein an engagement of the spring with the base member is spaced a first distance (SB) from a radial center plane of the pulley, the pivot-pin is supported by two bearing forces, and a center plane of the two bearing forces is located midway between the two bearing forces and is spaced a second distance (PB) from the radial center plane of the pulley and wherein a ratio of the first distance (SB) to the second distance (PB) is less than one.

Claim 10

The tensioner as claimed in claim 1 comprising a closure affixed to the open end of the base member.

Claim 11

The tensioner as claimed in claim 1 wherein a labyrinth seal is formed by a circumferential portion of the pivot-arm and an adjacent circumferential portion of the first side of bottom wall.

Claim 12

The tensioner as claimed in claim 1 wherein the pivot-pin is formed as an integral part of the pivot-arm.

Claim 13

The tensioner as claimed in claim 1 comprising: a cap attached to the second end of the pivot-pin and having a first side with two spaced points for constraining the spring and a second side; the spring comprising a torsion spring having a first end constrained by two spaced points of the base member near the bottom wall, and having a second end constrained by the two spaced points of the first side of the cap; and a damping spring having a first end constrained by two spaced points of the second side of the cap, and a second end constrained by a third point of the second side of the cap, the damping spring engaging and pressing a shoe of the damping mechanism against a juxtaposed inside portion of the outer wall of the base member to damp oscillatory movements of the pivot-arm.

Claim 14

The tensioner as claimed in claim 12 wherein the damping spring comprises at least a partial coil of a torsion spring.

Claim 15

The tensioner as claimed in claim 13 wherein the second end of the damping spring is constrained in a position on the cap such that a reactionary force imparted by the damping spring to the cap and the pivot-pin has a direction that is within ±10° of a direction of the belt load imparted to the pulley.

Claim 16

A belt tensioner for tensioning a power transmission belt associated with an engine, comprising: a pivot-arm; a pulley attached to the pivot-arm for engaging the belt and receiving a belt load; a pivot-pin attached to the pivot-arm and supported by at least one bushing; a base member fixedly attachable to the engine and having generally a tube-pan shape with a cantilevered inner wall having a bore, an outer wall, an annular spring receiving cavity defined between the inner wall and the outer wall, an open end, and a bottom wall interconnecting the inner wall and the outer wall and facing the open end; said base member oriented with the bottom wall juxtaposed to the pivot-arm and with the open end of the base member facing and spaced away from the pivot-arm wherein said pivot-arm is rotatably disposed with respect to the base member; said pivot-pin having a first end connected to and protruding from a side of the pivot-arm, and having a second end; a spring operatively connected between the base member and the pivot-arm, one end of the spring being constrained proximate the second end of the pivot-pin; and a damping mechanism.

Claim 17

A belt tensioner for tensioning a power transmission belt associated with an engine, comprising: a pivot-arm; a pulley attached to the pivot-arm for engaging the belt and receiving a belt load; a pivot-pin attached to the pivot-arm and supported by at least one bushing; a base member fixedly attachable to the engine and having generally a tube-pan shape with a cantilevered inner wall having a bore, an outer wall, an annular spring receiving cavity defined between the inner wall and the outer wall, an open end, and a bottom wall interconnecting the inner wall and the outer wall and facing the open end; said base member oriented with the bottom wall juxtaposed to the pivot-arm and with the open end of the base member facing and spaced away from the pivot-arm wherein said pivot-arm is rotatably disposed with respect to the base member; said pivot-pin having a first end connected to and protruding from a side of the pivot-arm, and having a second end; a spring operatively connected between the base member and the pivot-arm, one end of the spring being constrained proximate the second end of the pivot-pin; and a damping mechanism.

Claim 18

The belt tensioner of claim 15 wherein an engagement of the spring with the base member is spaced a first distance (SB) from a radial center plane of the pulley, the pivot-pin is supported by two bearing forces, and a center plane of the two bearing forces is located midway between the two bearing forces and spaced a second distance (PB) from the radial center plane of the pulley and wherein a ratio of the first distance (SB) to the second distance (PB) is less than one.