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EP0198681A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Alcohols production by hydrogenation of carboxylic acids

Assignee: BP Chemicals Ltd
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Filing: 1986-04-11
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Granted: —
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Expires: 2006-04-11
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Abstract

Abstract Ethanol is produced from acetic acid or propanol is produced from propionic acid by contacting either acetic acid or propionic acid in the vapour phase with hydrogen at elevated temperature and a pressure in the range from 1 to 150 bar in the presence of a catalyst comprising as essential components (i) a noble metal of Group VIII of the Periodic Table of the Elements, and (ii) rhenium, optionally on a support, for example a high surface area graphitised carbon.

Inventors

  • 👤 Melanie Kitson
  • 👤 Peter Sefton Williams

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-31 15:50
CPC Classifications
C; C07; C07C; C07C29/00; C07C29/132; C07C29/136; C07C29/147; C07C29/149; Y; Y10; Y10S; Y10S502/00; Y10S502/525

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 74 words
1 A process for the production of either ethanol from acetic acid or propanol from propionic acid which process comprises contacting either acetic acid or propionic acid in the vapour phase with hydrogen at elevated temperature and a pressure in the range from 1 to 150 bar in the presence of a catalyst comprising as essential components (i) a noble metal of Group VIII of the Periodic Table of the Elements, and (ii) rhenium.
Claim 2
Dependent Claim 74 words
1 A process for the production of either ethanol from acetic acid or propanol from propionic acid which process comprises contacting either acetic acid or propionic acid in the vapour phase with hydrogen at elevated temperature and a pressure in the range from 1 to 150 bar in the presence of a catalyst comprising as essential components (i) a noble metal of Group VIII of the Periodic Table of the Elements, and (ii) rhenium.
Claim 3
Dependent Claim 16 words
2 A process according to claim 1 wherein the noble metal of Group VIII is palladium.
Claim 4
Dependent Claim 16 words
3 A process according to claim 1 wherein the noble metal of Group VIII is ruthenium.
Claim 5
Dependent Claim 16 words
4 A process according to any one of the preceding claims wherein the catalyst is supported.
Claim 6
Dependent Claim 17 words
5 A process according to claim 4 wherein the support is a high surface area graphitised carbon.
Claim 7
Dependent Claim 13 words
6 A process according to claim 4 wherein the support is a silica.
Claim 8
Dependent Claim 31 words
7 A process according to any one of the preceding claims wherein the catalyst is modified by incorporation of a metal of Group IA of the Periodic Table of the Elements.
Claim 9
Dependent Claim 13 words
8 A process according to claim 7 wherein the modifying metal is potassium.
Claim 10
Dependent Claim 96 words
9 A process for the production of a catalyst for use in the process of claims 1 to 8 which process comprises the steps of (A) impregnating a support with a solution of a soluble Group VIII noble metal compound thermally decomposable/reducible to the Group VIII noble metal and subsequently removing the solvent therefrom, and (B) impregnating the Group VIII metal impregnated support with a solution, in a solvent in which the Group VIII metal is substantially insoluble, of a soluble rhenium compound thermally decomposable/reducible to rhenium metal and/or oxide and thereafter removing the solvent therefrom.
Claim 11
Dependent Claim 119 words
10 A process according to claim 9 wherein the solvent employed in step (A) is water and the solvent employed in step (B) is ethanol. 11 A process for the production of a catalyst for use in the process of claims 1 to 8 which process comprises the steps of: (A') impregnating a support with a solution of a soluble Group VIII noble metal compound thermally decomposable/reducible to the Group VIII metal and subsequently removing the solvent therefrom, (B I ) heating the Group VIII noble metal on the support, and (C') impregnating the Group VIII noble metal impregnated support with a solution of a soluble rhenium compound thermally decomposable/reducible to rhenium metal and thereafter removing the solvent therefrom.
Claim 12
Dependent Claim 36 words
12 A process according to claim 11 wherein the Group VIII noble metal on the support is heated in the presence of an inert gas at an elevated temperature in the range from 150 to 350°C.
Claim 13
Dependent Claim 35 words
13 A process according to claim 11 wherein the Group VIII noble metal on the support is heated in the presence of a reducing gas at a temperature in the range from 100 to 350°C.
Claim 14
Dependent Claim 53 words
14 A process according to claim 11 wherein the Group VIII noble metal on the support is heated in the presence of an oxygen-containing gas at a temperature in the range from 100 to 300°C, provided that when the support is a high surface area graphitised carbon the upper temperature limit is 200°C.
Claim 15
Dependent Claim 50 words
15 A process according to any one of the preceding claims wherein the catalyst is activated before use by contact at elevated temperature with either hydrogen or a hydrogen/inert gas mixture at a temperature in the range from 200 to 350°C for a period of from 1 to 20 hours.
Claim 16
Dependent Claim 28 words
16 A process according to any one of claims 1 to 14 wherein the catalyst is activated by heating to the reaction temperature in the presence of reactants.
Claim 17
Dependent Claim 38 words
17 A catalyst for use in the process of claim 1 comprising palladium and rhenium supported on a high surface area graphitised carbon wherein the average palladium crystallite size is in the range from 30 to 99.9 Angstroms.
Claim 18
Dependent Claim 42 words
18 A modification of the process of claims 1 to 10 wherein the corresponding ester is co-produced and the proportion of co-produced ester is increased either by operating at low conversions per pass or by introducing an acidic component into the catalyst.

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