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Process for the preparation of vanadium oxycarbide, oxynitride and oxycarbonitride

Assignee: HOLLANDSE METALLURGISCHE INDUSTRIE BILLITON NV
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Filing: 1970-09-09
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Granted: 1975-03-18
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Expires: 1990-09-09
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Abstract

Abstract A process for the preparation of a material, consisting of at least one vanadium compound having the formula VCxNy wherein x and y have any desired ratio to one another and x or y may equal zero, except that when y is 0, x cannot be 0, and vice versa, by reacting at a high temperature a solid material consisting chiefly of vanadium oxycarbide and gas comprising 0-100 vol. % hydrogen, 0-100 vol. % nitrogen, and 0-100 vol. % ammonia, the sum of the hydrogen, nitrogen and ammonia contents constituting at least 50 vol. % of the gas. The product has utility as an alloying agent for the addition of vanadium and optionally, nitrogen, to molten steel.

Inventors

  • 👤 Servaas Middelhoek

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 14:19
CPC Classifications
C; C01; C01B; C01B32/00; C01B32/90; C01B32/914; C01P; C01P2006/00; C01P2006/80

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 174 words
PROCESS FOR THE PREPARATION OF A MATERIAL CONSISTING MAINLY OF AT LEAST ONE VANADIUM COMPOUND SELECTED FROM THE GROUP CONSISTING OF VANADIUM OXY CARBIDE, VANADIUM OXY NITRIDE AND VANADIUM OXY CARBONITRIDE, THE OXYGEN CONTENT RANGING FROM ABOUT 0.2 TO 1.7 PERCENT WT. HAVING THE FORMULA: VCZNYO, WHEREIN X AND Y ARE IN ANY DESIRED RATIO AND EITHER MAY BE ZERO, EXCEPT THAT WHEN X IS O, Y CANNOT BE ZERO AND CONVERSELY, COMPRISING REACTING AT A TEMPERATURE RANGING FROM ABOUT 800*C TO 1,250*C A SOLID COMPOUND DEFINED BY THE FORMULA VOPCQNZ, HAVING AN OXYGEN CONTENT IN THE RANGE OF ABOUT 7.3 TO 14.9 PERCENT BY WT., WHEREIN P AND Q MAY HAVE ANY RATIO TO ONE ANOTHER AND Z CAN RANGE FROM 0 TO 3 PERCENT BY WT., WITH A GAS COMPRISING FROM 0 TO 100 VOLUME PRE CENT OF HYDROGEN, 0 TO 100 VOLUME PERCENT OF NITROGEN, 0 TO 100 VOLUME PER CENT AMMONIA, THE SUM OF THE HYDROGEN, NITROGEN AND AMMONIA CONTENTS CONSTITUTING AT LEAST 50 VOLUME PER CENT OF SAID GAS.
Claim 2
Dependent Claim 174 words
PROCESS FOR THE PREPARATION OF A MATERIAL CONSISTING MAINLY OF AT LEAST ONE VANADIUM COMPOUND SELECTED FROM THE GROUP CONSISTING OF VANADIUM OXY CARBIDE, VANADIUM OXY NITRIDE AND VANADIUM OXY CARBONITRIDE, THE OXYGEN CONTENT RANGING FROM ABOUT 0.2 TO 1.7 PERCENT WT. HAVING THE FORMULA: VCZNYO, WHEREIN X AND Y ARE IN ANY DESIRED RATIO AND EITHER MAY BE ZERO, EXCEPT THAT WHEN X IS O, Y CANNOT BE ZERO AND CONVERSELY, COMPRISING REACTING AT A TEMPERATURE RANGING FROM ABOUT 800*C TO 1,250*C A SOLID COMPOUND DEFINED BY THE FORMULA VOPCQNZ, HAVING AN OXYGEN CONTENT IN THE RANGE OF ABOUT 7.3 TO 14.9 PERCENT BY WT., WHEREIN P AND Q MAY HAVE ANY RATIO TO ONE ANOTHER AND Z CAN RANGE FROM 0 TO 3 PERCENT BY WT., WITH A GAS COMPRISING FROM 0 TO 100 VOLUME PRE CENT OF HYDROGEN, 0 TO 100 VOLUME PERCENT OF NITROGEN, 0 TO 100 VOLUME PER CENT AMMONIA, THE SUM OF THE HYDROGEN, NITROGEN AND AMMONIA CONTENTS CONSTITUTING AT LEAST 50 VOLUME PER CENT OF SAID GAS.
Claim 3
Dependent Claim 26 words
The process according to claim 1, wherein natural gas is reacted with vanadium pentoxide to form an intermediate product which is then treated with said gas.
Claim 4
Dependent Claim 22 words
The process according to claim 2, wherein said natural gas is passed over said vanadium pentoxide for about 1 hour at 1,050*C.
Claim 5
Dependent Claim 13 words
The process according to claim 1, wherein said solid compound is vanadium oxycarbide.
Claim 6
Dependent Claim 26 words
The process according to claim 1, wherein said gas contains at least 80 volume per cent of hydrogen, nitrogen, and ammonia the remainder being inert gases.
Claim 7
Dependent Claim 30 words
The process according to claim 1, wherein said gas contains up to 10 volume per cent of a hydrocarbon gas selected from the group consisting of methane, ethane and propane.
Claim 8
Dependent Claim 11 words
The process according to claim 1, wherein pure hydrogen is used.
Claim 9
Dependent Claim 20 words
The process according to claim 1 wherein said gas consists essentially of hydrogen and the resulting product is vanadium carbide.
Claim 10
Dependent Claim 53 words
The process according to claim 1 wherein said gas consists essentially of a gas from the group consisting of ammonia and nitrogen and the product is selected from the group consisting of vanadium nitride; a mixture of vanadium carbonitride vanadium carbide, and vanadium nitride; and a mixture of vanadium nitride and vanadium carbide.
Claim 11
Dependent Claim 154 words
Process for the preparation of a material consisting mainly of at least one vanadium compound wherein the amount by weight, of C ranges from about 4.7 to 16.0%, the amount of N ranges from about 0 to 14.4% the amount of 0 ranges from about 0.2 to 1.7 and the amount of V ranges from about 79.1 to 82.6%, which comprises reacting at a temperature in the range from about 800*C to 1, 250*C a solid compound wherein the amount, by weight, of V ranges from about 72.2 to 78.7%, the amount of O ranges from about 7.3 to 14.9%, the amount of C ranges from about 10.1 to 16.9%, and the amount of N ranges from about 0 to 3%, with a gas comprising, by volume, 0 to 100% hydrogen, 0 to 100% nitrogen, and 0 to 100% ammonia, the sum of hydrogen, nitrogen and ammonia constituting at least 50% of said gas.
Claim 12
Dependent Claim 154 words
Process for the preparation of a material consisting mainly of at least one vanadium compound wherein the amount by weight, of C ranges from about 4.7 to 16.0%, the amount of N ranges from about 0 to 14.4% the amount of 0 ranges from about 0.2 to 1.7 and the amount of V ranges from about 79.1 to 82.6%, which comprises reacting at a temperature in the range from about 800*C to 1, 250*C a solid compound wherein the amount, by weight, of V ranges from about 72.2 to 78.7%, the amount of O ranges from about 7.3 to 14.9%, the amount of C ranges from about 10.1 to 16.9%, and the amount of N ranges from about 0 to 3%, with a gas comprising, by volume, 0 to 100% hydrogen, 0 to 100% nitrogen, and 0 to 100% ammonia, the sum of hydrogen, nitrogen and ammonia constituting at least 50% of said gas.
Claim 13
Dependent Claim 47 words
Process as defined by claim 10 wherein said temperature is about 1,050*C, wherein said solid compound consists essentially of, by weight, about 77.8% vanadium, about 10.2% carbon, and about 10.1% oxygen, and wherein said gas consists essentially of hydrogen and nitrogen present in the ratio of 1.1.
Claim 14
Dependent Claim 29 words
Process as defined by claim 10 wherein natural gas is passed over vanadium pentoxide for about 1 hour at a temperature of about 1,050*C to secure said solid compound.
Claim 15
Dependent Claim 66 words
Process as defined by claim 10 wherein said temperature is about 1,050*C, wherein said compound consists essentially of, by weight, about 77.8% vanadium, about 10.2% carbon, and about 10.1% oxygen, wherein said gas consists essentially of hydrogen and nitrogen present in the ratio of 1:1, and wherein said one vanadium compound consists essentially of about, by weight, 81.2% vanadium, 8.5% carbon, 0.5% oxygen, and 8.5% nitrogen.

References Cited (Backward Citations)

US3077385A Cited
US3334992A Cited
US3416891A Cited
US3389957A Cited
US3342553A Cited
US3492100A Cited
US3716627A Cited
US3745209A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-17 1978-09-16 1979-03-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-17 1982-09-16 1983-03-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-17 1986-09-16 1987-03-18 $7700.00 Window Closed / Lapsed

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