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US3879281A Expired / Lapsed US ⏱️ 0.0 years remaining

Fluid catalytic cracking

Assignee: Texaco Inc
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Filing: 1973-12-20
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Granted: 1975-04-22
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Expires: 1993-12-20
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Abstract

Abstract A fluid catalytic cracking unit wherein the reaction zone comprises one or more risers and a reaction vessel; wherein catalyst and oil vapors continually discharge from the risers into the reaction vessel; and wherein the reaction vessel is in communication with a stripping zone such that spent catalyst flows into the stripping zone. In operation, a selected inventory of catalyst is maintained in a fluidized state in the reaction vessel. Such selected catalyst inventory in the reactor vessel is maintained by means responsive to the pressure differential between the stripping zone and the reactor vessel. Means are also provided for controlling such pressure differential and thereby adjusting catalyst inventory in the reactor vessel.

Inventors

  • 👤 Henry B Jones
  • 👤 Jr Dorrance P Bunn

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 23:40
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/14; C10G11/18; B; B01; B01J; B01J37/00; B01J37/12; B01J37/14; B01J8/00; B01J8/18; B01J8/24; B01J8/26

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 257 words
In a fluidized catalytic cracking process comprising a riser zone, a reaction vessel, a stripping zone vertically mounted below said reaction zone, and a regeneration zone wherein regenerated catalyst from said regeneration zone is contacted at cracking conditions with hydrocarbon oil charge in said riser zone, wherein catalyst and hydrocarbon vapors are disengaged in said reaction vessel, wherein a fluidized bed of catalyst is maintained in said reaction vessel, wherein catalyst from said fluidized bed is withdrawn into the upper portion of said stripping zone, wherein stripping vapors are introduced into the lower portion of said stripping zone, wherein stripping vapors and stripped hdyrocarbons are vented from the top of the stripping zone into the upper portion of said reaction vessel above the surface of the fluidized catalyst bed, and wherein stripped catalyst from the bottom of the stripping zone is withdrawn into the regeneration zone; the improvement which comprises: a. restricting flow of stripping vapors and stripped hydrocarbon from said stripping zone to said reactor to maintain a selected differential pressure between the top of stripping zone and the upper portion of the reaction vessel; b. accumulating a bed of fluidized catalyst in the reaction vessel sufficient to provide a weight of fluidized caTalyst equivalent to the pressure differential between the top of the stripping zone and the upper portion of the reaction vessel; and c. flowing catalyst from the bottom of said fluidized bed into upper portion of said stripping zone at a rate sufficient to maintain the volume of fluidized bed of step (b).
Claim 2
Dependent Claim 257 words
In a fluidized catalytic cracking process comprising a riser zone, a reaction vessel, a stripping zone vertically mounted below said reaction zone, and a regeneration zone wherein regenerated catalyst from said regeneration zone is contacted at cracking conditions with hydrocarbon oil charge in said riser zone, wherein catalyst and hydrocarbon vapors are disengaged in said reaction vessel, wherein a fluidized bed of catalyst is maintained in said reaction vessel, wherein catalyst from said fluidized bed is withdrawn into the upper portion of said stripping zone, wherein stripping vapors are introduced into the lower portion of said stripping zone, wherein stripping vapors and stripped hdyrocarbons are vented from the top of the stripping zone into the upper portion of said reaction vessel above the surface of the fluidized catalyst bed, and wherein stripped catalyst from the bottom of the stripping zone is withdrawn into the regeneration zone; the improvement which comprises: a. restricting flow of stripping vapors and stripped hydrocarbon from said stripping zone to said reactor to maintain a selected differential pressure between the top of stripping zone and the upper portion of the reaction vessel; b. accumulating a bed of fluidized catalyst in the reaction vessel sufficient to provide a weight of fluidized caTalyst equivalent to the pressure differential between the top of the stripping zone and the upper portion of the reaction vessel; and c. flowing catalyst from the bottom of said fluidized bed into upper portion of said stripping zone at a rate sufficient to maintain the volume of fluidized bed of step (b).
Claim 3
Dependent Claim 256 words
IN A FLUIDIZED CATALYTIC CRACKING PROCESS COMPRISING A RISER ZONE, A REACTION VESSEL, A STRIPPING ZONE VERTICALLY MOUNTED BELOW SAID REACTION ZONE, AND A RREGENERATION ZONE WHEREIN REGENERATED CATALYST FROM SAID REGENERATION ZONE IS CONTACTED AT CRACKING CONDITIONS WITH HYDROCARBON OIL CHARGE IN SAID RISER ZONE. WHEREIN CATALYST AND HYDROCARBON VAPORS ARE DISENGAGED IN SAID REACTION VESSEL, WHEREIN A FLUIDIZED BED OF CATALYST IS MAINTAINED IN SAID REACTION VESSEL, WHEREIN CATALYST FROM SAID FLUIDIZED BED IN WITHDRAWN INTO THE UPPER PORTION OF SAID STRIPPING ZONE, WHEREIN STRIPPING VAPORS ARE INTRODUCED INTO THE LOWER PORTION OF SAID STRIPPING ZONE, WHEREIN STRIPPING VAPORS AND STRIPPED HYDROCARBONS ARE VENTED FROM THE TOP OF THE STRIPPING ZONE INTO THE UPPER PORTION OF SAID REACTION VESSEL ABOVE THE SURFACE OF THE FLUIDIZED CATALYST BED, AND WHEREIN STRIPPED CATALYST FROM THE BOTTOM OF THE STRIPPING ZONE IS WITHDRAWN INTO THE REGENERATION ZONE; THE IMPROVEMENT WHICH COMPRISES: A. RESTRICTING FLOW OF STRIPPING VAPORS AND STRIPPED HYDROCARBON FROM SAID STRIPPING ZONE TO SAID REACTOR TO MAINTAIN A SELECTED DIFFERENTIAL PRESSURE BETWEEN THE TOP OF STRIPPING ZONE AND THE UPPER PORTION OF THE REACTION VESSEL; B. ACCUMULATING A BED OF FLUIDIZED CATALYST IN THE REACTION VESSEL SUFFICIENT TO PROVIDE A WEIGHT OF FLUIDIZED CATALYST EQUIVALENT TO THE PRESSURE DIFFERENTIAL BETWEEN THE TOP OF THE STRIPPING ZONE AND THE UPPER PORTIONOF THE REACTION VESSEL; AND C. FLOWING CATALYST FROM THE BOTTOM OF SAID FLUIDIZED BED INTO UPPER PORTION OF SAID STRIPPING ZONE AT A RATE SUFFICIENT TO MAINTAIN THE VOLUME OF FLUIDIZED BED OF STEP (B).
Claim 4
Dependent Claim 256 words
IN A FLUIDIZED CATALYTIC CRACKING PROCESS COMPRISING A RISER ZONE, A REACTION VESSEL, A STRIPPING ZONE VERTICALLY MOUNTED BELOW SAID REACTION ZONE, AND A RREGENERATION ZONE WHEREIN REGENERATED CATALYST FROM SAID REGENERATION ZONE IS CONTACTED AT CRACKING CONDITIONS WITH HYDROCARBON OIL CHARGE IN SAID RISER ZONE. WHEREIN CATALYST AND HYDROCARBON VAPORS ARE DISENGAGED IN SAID REACTION VESSEL, WHEREIN A FLUIDIZED BED OF CATALYST IS MAINTAINED IN SAID REACTION VESSEL, WHEREIN CATALYST FROM SAID FLUIDIZED BED IN WITHDRAWN INTO THE UPPER PORTION OF SAID STRIPPING ZONE, WHEREIN STRIPPING VAPORS ARE INTRODUCED INTO THE LOWER PORTION OF SAID STRIPPING ZONE, WHEREIN STRIPPING VAPORS AND STRIPPED HYDROCARBONS ARE VENTED FROM THE TOP OF THE STRIPPING ZONE INTO THE UPPER PORTION OF SAID REACTION VESSEL ABOVE THE SURFACE OF THE FLUIDIZED CATALYST BED, AND WHEREIN STRIPPED CATALYST FROM THE BOTTOM OF THE STRIPPING ZONE IS WITHDRAWN INTO THE REGENERATION ZONE; THE IMPROVEMENT WHICH COMPRISES: A. RESTRICTING FLOW OF STRIPPING VAPORS AND STRIPPED HYDROCARBON FROM SAID STRIPPING ZONE TO SAID REACTOR TO MAINTAIN A SELECTED DIFFERENTIAL PRESSURE BETWEEN THE TOP OF STRIPPING ZONE AND THE UPPER PORTION OF THE REACTION VESSEL; B. ACCUMULATING A BED OF FLUIDIZED CATALYST IN THE REACTION VESSEL SUFFICIENT TO PROVIDE A WEIGHT OF FLUIDIZED CATALYST EQUIVALENT TO THE PRESSURE DIFFERENTIAL BETWEEN THE TOP OF THE STRIPPING ZONE AND THE UPPER PORTIONOF THE REACTION VESSEL; AND C. FLOWING CATALYST FROM THE BOTTOM OF SAID FLUIDIZED BED INTO UPPER PORTION OF SAID STRIPPING ZONE AT A RATE SUFFICIENT TO MAINTAIN THE VOLUME OF FLUIDIZED BED OF STEP (B).
Claim 5
Dependent Claim 36 words
The process of claim 1 wherein the time average catalyst flow from the bottom of said fluidized bed into the stripping zone is substantially equal to the time average flow of catalyst into the reaction vessel.

References Cited (Backward Citations)

US2601676A Cited
US2726197A Cited
US3619415A Cited
US3687841A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-04-21 1978-10-21 1979-04-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-04-21 1982-10-21 1983-04-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-04-21 1986-10-21 1987-04-22 $7700.00 Window Closed / Lapsed

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