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US3974883A Expired / Lapsed US ⏱️ 0.0 years remaining

Tightening system

Assignee: SPS Technologies LLC
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Filing: 1975-05-19
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Granted: 1976-08-17
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Expires: 1995-05-19
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Abstract

Abstract The invention disclosed herein relates to a tightening system including a wrench for applying torque and imparting rotation to a fastener system. Associated with the wrench is a control system including measuring systems for developing a first signal representative of the torque applied to the fastener being tightened and a second signal representative of the rotation of the fastener, both of which are fed to a gradient calculating system for developing a signal representative of the slope of a Torque-Rotation curve which can be plotted for the particular fastener being tightened. The gradient signal is used to develop a signal representative of a theoretical curve which is processed with one of the previously developed signals to develop a control signal when the fastener has been tightened to its yield point or some similarly significant point. In one embodiment of the invention, the theoretical curve signal is representative of a curve which ultimately becomes parallel to the linear portion of the Torque-Rotation curve and whose linearity is maintained when the Torque-Rotation curve deviates. The difference between the theoretical torque signal and the instantaneous torque signal, which is referred to as a decision-making signal, is determined and the difference between successive decision-making signals over a fixed increment of rotation is compared to the maximum gradient of the Torque-Rotation curve in its linear region. When the compared signals have a predetermined relationship, the control signal is developed. In another embodiment of the invention, the theoretical curve signal is representative of a curve superimposed on the Torque-Rotation curve through its linear region and whose linearity is maintained when the Torque-Rotation curve deviates. A ratio of the instantaneous torque signal to the theoretical torque signal is determined, and when this ratio is approximately equal to a predetermined ratio, the control signal is developed. In yet another embodiment of the invention, the theoretical curve signal is representative of a curve offset from the Torque-Rotation curve through its linear region by a predetermined constant and whose linearity is also maintained when the Torque-Rotation curve deviates. The theoretical torque signal is compared to the instantaneous torque signal and when the compared signals are approximately equal, the control signal is developed.

Inventors

  • 👤 Jerry A. Sigmund

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 21:52
CPC Classifications
B; B25; B25B; B25B23/00; B25B23/14; G; G05; G05D; G05D17/00; G05D17/02

Claims Analysis

Total Claims: 54
Claim 1
Independent Claim 157 words
A tightening system for tightening a fastener system until a yield point has been detected, said tightening system comprising: wrench means for applying torque and imparting rotation to a fastener; measuring means associated with said wrench means for developing a signal representative of the torque being applied to the fastener and for developing a signal representative of the rotation of the fastener; gradient calculating means responsive to said torque and rotation signals for developing a gradient signal representative of the slope of a Torque-Rotation curve which could be plotted for the fastener being tightened; calculator means for developing a signal representative of a theroetical curve having a predetermined relationship with said Torque-Rotation curve; and control means responsive to said theoretical curve signal and one of said other signals for developing and a control signal when theoretical curve signal and one of said other signals have a predetermined relationship representative of the yield point of the fastener system.
Claim 2
Dependent Claim 157 words
A tightening system for tightening a fastener system until a yield point has been detected, said tightening system comprising: wrench means for applying torque and imparting rotation to a fastener; measuring means associated with said wrench means for developing a signal representative of the torque being applied to the fastener and for developing a signal representative of the rotation of the fastener; gradient calculating means responsive to said torque and rotation signals for developing a gradient signal representative of the slope of a Torque-Rotation curve which could be plotted for the fastener being tightened; calculator means for developing a signal representative of a theroetical curve having a predetermined relationship with said Torque-Rotation curve; and control means responsive to said theoretical curve signal and one of said other signals for developing and a control signal when theoretical curve signal and one of said other signals have a predetermined relationship representative of the yield point of the fastener system.
Claim 3
Dependent Claim 54 words
A tightening system in accordance with claim 1 wherein said Torque-Rotation curve has a linear and non-linear region, and a wherein said calculator means develops a signal representative of a theoretical curve superimposed on the linear region of the Torque-Rotation curve, said theoretical curve remaining linear in the non-linear region of the Torque-Rotation curve.
Claim 4
Dependent Claim 23 words
A tigthening system in accordance with claim 2 wherein said torque signal is subtracted with said theoretical curve signal providing a decision-making signal.
Claim 5
Dependent Claim 41 words
A tigthening system in accordance with claim 3 wherein the difference between successive decision-making signals over a fixed increment of rotation is compared to the gradient signal and a control signal is developed when said compared signals have a predetermined relationship.
Claim 6
Dependent Claim 65 words
A tightening system in accordance with claim 3 wherein said control means includes means for determining the difference between successive ones of said decision-making signals over a fixed increment of rotation and means for comparing said difference to the gradient signal developed in the linear region of said Torque-Rotation curve, said control means developing said control signal when said compared signals have a predetermined relationship.
Claim 7
Dependent Claim 21 words
A tightening system in accordance with claim 5 wherein said control signal is developed when said compared signals are approximately equal.
Claim 8
Dependent Claim 43 words
A tightening system in accordance with claim 5 wherein said control signal is developed when said difference between successive ones of said decision-making signals over a fixed increment of rotation is at least about 40% but less than 100% of said gradient signal.
Claim 9
Dependent Claim 57 words
A tightening system in accordance with claim 1 wherein said Torque-Rotation curve has a linear and a non-linear region, and wherein said calculator means develops a signal representative of a theoretical curve parallel to and offset from the linear region of said Torque-Rotation curve, said theoretical curve remaining linear in the non-linear region of said Torque-Rotation curve.
Claim 10
Dependent Claim 34 words
A tightening system in accordance with claim 8 wherein said theoretical curve signal is compared to said torque signal and wherein said control signal is developed when said compared signals have a predetermined relationship.
Claim 11
Dependent Claim 21 words
A tightening system in accordance with claim 9 wherein said control signal is developed when said compared signals are approximately equal.
Claim 12
Dependent Claim 45 words
A tightening system in accordance with claim 8 wherein said theoretical curve is offset from said Torque-Rotation curve by a predetermined constant such that in the linear region of the Torque-Rotation curve, the theoretical torque is between about 80% to 98% of the actual torque.
Claim 13
Dependent Claim 29 words
A tightening system in accordance with claim 2 wherein a ratio based upon said actual torque signal and said theoretical curve signal is calculated providing a decision making signal.
Claim 14
Dependent Claim 45 words
A tightening system in accordance with claim 12 wherein said decision-making signal is compared to a signal representative of a predetermined relationship between said actual torque signal and said theoretical curve signal, and a control signal is developed when said compared signals are approximately equal.
Claim 15
Dependent Claim 22 words
A tightening system in accordance with claim 13 wherein said signal representative of a predetermined relationship is between about 0.70 to 0.95.
Claim 16
Dependent Claim 28 words
A tightening system in accordance with claim 2 wherein a ratio based upon said actual rotation signal and said theoretical curve signal is calculated providing a decision-making signal.
Claim 17
Dependent Claim 45 words
A tightening system in accordance with claim 15 wherein said decision-making signal is compared to a signal representative of a predetermined relationship between said actual rotation signal and said theoretical curve signal, and a control signal is developed when said compared signals are approximately equal.
Claim 18
Dependent Claim 22 words
A tightening system in accordance with claim 16 wherein said signal representative of a predetermined relationship is between about 0.70 to 0.95.
Claim 19
Dependent Claim 19 words
A tightening system in accordance with claim 1 wherein said control signal is operative to shut off the wrench.
Claim 20
Dependent Claim 25 words
A tightening system in accordance with claim 1 including means for activating said calculator means after a predetermined torque value is applied to the fastener.
Claim 21
Dependent Claim 45 words
A tightening system in accordance with claim 1 wherein said Torque-Rotation curve has a linear and a non-linear region, and wherein said calculator means develops a signal representative of a theoretical curve, a portion thereof being parallel to the linear region of the Torque-Rotation curve.
Claim 22
Dependent Claim 23 words
A tightening system in accordance with claim 20 wherein said torque signal is subtracted from said theoretical curve signal providing a decision-making signal.
Claim 23
Dependent Claim 44 words
A tightening system in accordance with claim 21 wherein the difference between successive ones of said decision-making signals over a fixed increment of rotation is compared to the gradient signal and a control signal is developed when said compared signals have a predetermined relationship.
Claim 24
Dependent Claim 65 words
A tightening system in accordance with claim 21 wherein said control means includes means for determining the difference between successive ones of said decision-making signals over a fixed increment of rotation and means for comparing said difference to the gradient signal developed in the linear region of said Torque-Rotation curve, said control means developing said control signal when said compared signals have a predetermined relationship.
Claim 25
Dependent Claim 21 words
A tightening system in accordance with claim 23 wherein said control signal is developed when said compared signals are approximately equal.
Claim 26
Dependent Claim 43 words
A tightening system in accordance with claim 23 wherein said control signal is developed when said difference between successive ones of said decision-making signals over a fixed increment of rotation is at least about 40% but less than 100% of said gradient signal.
Claim 27
Dependent Claim 135 words
A tightening system for tightening a fastener system until a significant point in the tightening cycle has been detected, said tightening system comprising: a wrench for tightening a fastener; measuring means associated with said wrench for developing signals representative of two fastener system characteristics related such that a curve plotted for the characteristics includes a linear tightening region and a non-linear region; gradient calculating means responsive to said signals for developing a gradient signal representative of the slope of said curve; calculator means for developing a signal representative of a theoretical curve having a predetermined relationship with said curve; and control means responsive to said theoretical curve signal and one of said other signals for developing a control signal when said signals have a predetermined relationship representative of the significant point of the fastener system.
Claim 28
Dependent Claim 135 words
A tightening system for tightening a fastener system until a significant point in the tightening cycle has been detected, said tightening system comprising: a wrench for tightening a fastener; measuring means associated with said wrench for developing signals representative of two fastener system characteristics related such that a curve plotted for the characteristics includes a linear tightening region and a non-linear region; gradient calculating means responsive to said signals for developing a gradient signal representative of the slope of said curve; calculator means for developing a signal representative of a theoretical curve having a predetermined relationship with said curve; and control means responsive to said theoretical curve signal and one of said other signals for developing a control signal when said signals have a predetermined relationship representative of the significant point of the fastener system.
Claim 29
Independent Claim 114 words
A method of tightening a fastener system until a yield point has been detected comprising the steps of: applying torque and imparting rotation to a fastener; measuring a signal representative of the torque being applied to the fastener; measuring a signal representative of the rotation of the fastener; calculating a gradient signal representative of the slope of a Torque-Rotation curve which could be plotted for the fastener being tightened; producing a signal representative of a theoretical curve having a predetermined relationship with said Torque-Rotation curve; and developing a control signal when said theoretical curve signal and one of said other signals have a predetermined relationship representative of the yield point of the fastener system.
Claim 30
Independent Claim 114 words
A method of tightening a fastener system until a yield point has been detected comprising the steps of: applying torque and imparting rotation to a fastener; measuring a signal representative of the torque being applied to the fastener; measuring a signal representative of the rotation of the fastener; calculating a gradient signal representative of the slope of a Torque-Rotation curve which could be plotted for the fastener being tightened; producing a signal representative of a theoretical curve having a predetermined relationship with said Torque-Rotation curve; and developing a control signal when said theoretical curve signal and one of said other signals have a predetermined relationship representative of the yield point of the fastener system.
Claim 31
Dependent Claim 59 words
A method of tightening a fastener system in accordance with claim 27 wherein said Torque-Rotation curve has a linear and a non-linear region, and further comprising the step of developing a signal representative of a theoretical curve superimposed on the linear region of the Torque-Rotation curve, said theoretical curve remaining linear in the non-linear region of the Torque-Rotation curve.
Claim 32
Dependent Claim 27 words
A method of tightening a fastener region in accordance with claim 28 wherein said torque signal is subtracted from said theoretical curve signal providing a decision-making signal.
Claim 33
Dependent Claim 45 words
A method of tightening a fastener system in accordance with claim 29 wherein the difference between successive decision-making signals over a fixed increment of rotation is compared to the gradient signal and a control signal is developed when said compared signals have a predetermined relationship.
Claim 34
Dependent Claim 60 words
A method of tightening a fastener system in accordance with claim 29 further comprising determining the difference between successive ones of said decision-making signals over a fixed increment of rotation and comparing said difference to the gradient signal developed in the linear region of said Torque-Rotation curve, and developing said control signal when said compared signals have a predetermined relationship.
Claim 35
Dependent Claim 25 words
A method of tightening a fastener system in accordance with claim 31 wherein said control signal is developed when said compared signals are approximately equal.
Claim 36
Dependent Claim 47 words
A method of tightening a fastener system in accordance with claim 31 wherein said control signal is developed when said difference between successive ones of said decision-making signals over a fixed increment of rotation is at least about 40% but less than 100% of said gradient signal.
Claim 37
Dependent Claim 59 words
A method of tightening a fastener system in accordance with claim 27 wherein said Torque-Rotation curve has a linear and a non-linear region, and further comprising developing a signal representative of a theoretical curve parallel to and offset from the linear region of said Torque-Rotation curve, said theoretical curve remaining linear in the non-linear region of said Torque-Rotation curve.
Claim 38
Dependent Claim 38 words
A method of tightening a fastener system in accordance with claim 34 wherein said theoretical curve signal is compared to said torque signal and wherein said control signal is developed when said compared signals have a predetermined relationship.
Claim 39
Dependent Claim 25 words
A method of tightening a fastener system in accordance with claim 35 wherein said control signal is developed when said compared signals are approximately equal.
Claim 40
Dependent Claim 49 words
A method of tightening a fastener system in accordance with claim 34 wherein said theoretical curve is offset from said Torque-Rotation curve by a predetermined constant such that in the linear region of the Torque-Rotation curve, the theoretical torque is between about 80% to 98% of the actual torque.
Claim 41
Dependent Claim 32 words
A method of tightening a fastener system in accordance with claim 28 wherein a ratio based upon said actual torque signal and said theoretical curve signal is calculated providing a decision-making signal.
Claim 42
Dependent Claim 49 words
A method of tightening a fastener system in accordance with claim 38 wherein said decision-making signal is compared to a signal representative of a predetermined relationship between said actual torque signal and said theoretical curve signal, and a control signal is developed when said compared signals are approximately equal.
Claim 43
Dependent Claim 26 words
A method of tightening a fastener system in accordance with claim 39 wherein said signal representative of a predetermined relationship is between about 0.70 to 0.95.
Claim 44
Dependent Claim 32 words
A method of tightening a fastener system in accordance with claim 28 whereinn a ratio based upon said actual rotation signal and said theoretical curve signal is calculated providing a decision-making signal.
Claim 45
Dependent Claim 49 words
A method of tightening a fastener system in accordance with claim 41 wherein said decision-making signal is compared to a signal representative of a predetermined relationship between said actual rotation signal and said theoretical curve signal, and a contorl signal is developed when said compared signals are approximately equal.
Claim 46
Dependent Claim 26 words
A method of tightening a fastener system in accordance with claim 42 wherein said signal representative of a predetermined relationship is between about 0.70 to 0.95.
Claim 47
Dependent Claim 50 words
A method of tightening a fastener system in accordance with claim 27 wherein said Torque-Rotation curve has a linear and a non-linear region, and further comprising the step of developing a signal representative of a theoretical curve, a portion thereof being parallel to the linear region of the Torque-Rotation curve.
Claim 48
Dependent Claim 27 words
A method of tightening a fastener system in accordance with claim 44 wherein said torque signal is subtracted from said theoretical curve signal providing a decision-making signal.
Claim 49
Dependent Claim 48 words
A method of tightening a fastener system in accordance with claim 45 wherein the difference between successive ones of said decision-making signals over a fixed increment of rotation is compared to the gradient signal and a control signal is developed when said compared signals have a predetermined relationship.
Claim 50
Dependent Claim 60 words
A method of tightening a fastener system in accordance with claim 45 further comprising determining the difference between successive ones of said decision-making signals over a fixed increment of rotation and comparing said difference to the gradient signal developed in the linear region of said Torque-Rotation curve, and developing said control signal when said compared signals have a predetermined relationship.
Claim 51
Dependent Claim 25 words
A method of tightening a fastener system in accordance with claim 47 wherein said control signal is developed when said compared signals are approximately equal.
Claim 52
Dependent Claim 47 words
A method of tightening a fastener system in accordance with claim 47 wherein said control signal is developed when said difference between successive ones of said decision-making signals over a fixed increment of rotation is at least about 40% but less than 100% of said gradient signal.
Claim 53
Dependent Claim 23 words
A method of tightening a fastener system in accordance with claim 27 wherein said control signal is operative to shut off the wrench.
Claim 54
Dependent Claim 28 words
A method of tightening a fastener system in accordance with claim 27 further comprising calculating said gradient signal after a predetermined torque value is applied to the fastener.

References Cited (Backward Citations)

US2756622A Cited
US3643501A Cited
US3703933A Cited
US3693726A Cited
US3710874A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-17 1980-02-16 1980-08-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-17 1984-02-16 1984-08-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-17 1988-02-16 1988-08-17 $7700.00 Window Closed / Lapsed

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