Method of making tooth generating tool

Claim 1

The method of forming teeth on a working face of an elongate, substantially rectangular tool body having a leading end and a trailing end whereby said working face is provided with a plurality of teeth divided into sections each containing a multiplicity of teeth adapted to pressure generate teeth in the periphery of a cylindrical workpiece, all of said tool teeth having a common pitch line, a first section of teeth between said leading end and said trailing end being fully conjugate to the teeth to be formed on said workpiece, a plurality of additional sections of teeth disposed between said first section of teeth and said leading end, each of said teeth in each of said sections including planar leading and trailing flank surface portions, each of said teeth in said additional sections including a planar top land, the top lands of the teeth in said additional sections being stepped in equal increments from section to section and disposed in planes intermediate the top lands of the teeth in said first section and parallel to said pitch line, the root lines of the teeth in said additional sections being stepped in equal increments from section to section and disposed intermediate and parallel to the root line of the teeth in said first section and said pitch line, the tooth thickness of all of said teeth in all of said sections as measured on the pitch line thereof being constant from section to section from the teeth in said first section to said leading end, the distance between the teeth in successive sections as measured on the pitch line thereof being constant progressing from said leading end to said first section of teeth, which method comprises the steps of dressing the periphery of a forming wheel with a predetermined first tooth configuration complementary to the desired configuration of the teeth to be formed in said first section on said face of said body, rotating said forming wheel relative to said body and simultaneously advancing said forming wheel into said face to form said first section of teeth on said body, dressing the periphery of said forming wheel with a predetermined second tooth configuration complementary to the desired configuration of the teeth to be formed in a second additional section on said face of said body, indexing said body relative to said wheel, rotating said forming wheel relative to said body and simultaneously advancing said forming wheel into said second additional section of said face adjacent said first section to form said second additional section of teeth on said body, and dressing the periphery of said forming wheel with a predetermined third tooth configuration complementary to the desired configuration of teeth to be formed in a third additional section on said face of said body, indexing said body relative to said wheel, rotating said forming wheel relative to said body and simultaneously advancing said forming wheel into said third additional section of said face adjacent said second additional section to form said third additional section of teeth on said body.

Claim 2

The method of forming teeth on a working face of an elongate, substantially rectangular tool body having a leading end and a trailing end whereby said working face is provided with a plurality of teeth divided into sections each containing a multiplicity of teeth adapted to pressure generate teeth in the periphery of a cylindrical workpiece, all of said tool teeth having a common pitch line, a first section of teeth between said leading end and said trailing end being fully conjugate to the teeth to be formed on said workpiece, a plurality of additional sections of teeth disposed between said first section of teeth and said leading end, each of said teeth in each of said sections including planar leading and trailing flank surface portions, each of said teeth in said additional sections including a planar top land, the top lands of the teeth in said additional sections being stepped in equal increments from section to section and disposed in planes intermediate the top lands of the teeth in said first section and parallel to said pitch line, the root lines of the teeth in said additional sections being stepped in equal increments from section to section and disposed intermediate and parallel to the root line of the teeth in said first section and said pitch line, the tooth thickness of all of said teeth in all of said sections as measured on the pitch line thereof being constant from section to section from the teeth in said first section to said leading end, the distance between the teeth in successive sections as measured on the pitch line thereof being constant progressing from said leading end to said first section of teeth, which method comprises the steps of dressing the periphery of a forming wheel with a predetermined first tooth configuration complementary to the desired configuration of the teeth to be formed in said first section on said face of said body, rotating said forming wheel relative to said body and simultaneously advancing said forming wheel into said face to form said first section of teeth on said body, dressing the periphery of said forming wheel with a predetermined second tooth configuration complementary to the desired configuration of the teeth to be formed in a second additional section on said face of said body, indexing said body relative to said wheel, rotating said forming wheel relative to said body and simultaneously advancing said forming wheel into said second additional section of said face adjacent said first section to form said second additional section of teeth on said body, and dressing the periphery of said forming wheel with a predetermined third tooth configuration complementary to the desired configuration of teeth to be formed in a third additional section on said face of said body, indexing said body relative to said wheel, rotating said forming wheel relative to said body and simultaneously advancing said forming wheel into said third additional section of said face adjacent said second additional section to form said third additional section of teeth on said body.