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Lubricants for powdered metals

Assignee: HL Blachford Ltd
•
Filing: 1975-07-31
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Granted: 1977-01-11
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Expires: 1995-07-31
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Abstract

Abstract Discrete pressure-rupturable microcapsules for lubrication in powder metallurgy are disclosed comprising a core and a solid shell surrounding said core; the core comprises an organic liquid lubricant able to wet powdered metals, the shell comprises a thin non-atmospherically degradable polymeric material; the microcapsules may be used as the sole lubricant in the manufacture of sintered metal parts or may be used in admixture with other solid lubricants to produce beneficial synergistic effects.

Inventors

  • 👤 John Blachford

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 16:59
CPC Classifications
B; B01; B01J; B01J13/00; B01J13/02; B01J13/06; B01J13/14; B01J13/16; B22; B22F; B22F1/00; B22F1/10; B22F3/00; B22F3/02; C; C10; C10M; C10M177/00; B22F2003/023; C10M2201/00; C10M2201/04; C10M2201/041; C10M2201/042; C10M2201/06; C10M2201/065; C10M2201/066; C10M2201/08; C10M2201/082; C10M2201/083; C10M2205/00; C10M2205/02; C10M2205/022; C10M2205/04; C10M2205/14; C10M2205/16; C10M2205/17; C10M2205/18; C10M2207/00; C10M2207/10; C10M2207/12; C10M2207/125; C10M2207/129; C10M2207/28; C10M2207/281; C10M2207/282; C10M2207/283; C10M2207/286; C10M2207/40; C10M2207/404; C10M2209/00; C10M2209/10; C10M2209/103; C10M2209/105; C10M2215/00; C10M2215/08; C10M2215/082; C10M2215/24; C10M2215/28; C10M2217/00; C10M2217/04; C10M2217/044; C10M2217/045; C10M2219/00; C10M2219/04; C10M2219/044; C10M2223/00; C10M2223/02; C10M2223/04; C10M2223/041; C10M2223/045; C10N; C10N2010/00; C10N2010/02; C10N2010/04; C10N2040/00; C10N2040/20

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 101 words
A method of producing a sintered metal part from powdered metal comprising blending said powdered metal with a lubricant comprising discrete pressure-rupturable microcapsules comprising a core of a non-corrosive liquid organic lubricant able to wet said powdered metal, and surrounding said core a thin polymeric solid shell, to form an intimate mixture, compacting said mixture in a mould at a pressure effective to rupture said shell and release said liquid lubricant and to form said mixture into a self-supporting shaped body, removing said body from said mould, heating said body to decompose and remove organic material, and sintering said metal particles.
Claim 2
Independent Claim 101 words
A method of producing a sintered metal part from powdered metal comprising blending said powdered metal with a lubricant comprising discrete pressure-rupturable microcapsules comprising a core of a non-corrosive liquid organic lubricant able to wet said powdered metal, and surrounding said core a thin polymeric solid shell, to form an intimate mixture, compacting said mixture in a mould at a pressure effective to rupture said shell and release said liquid lubricant and to form said mixture into a self-supporting shaped body, removing said body from said mould, heating said body to decompose and remove organic material, and sintering said metal particles.
Claim 3
Dependent Claim 24 words
A method according to claim 1 wherein said lubricant is a synergistic mixture of said microcapsules and a solid unencapsulated particulate powder metallurgy lubricant.
Claim 4
Dependent Claim 24 words
A method according to claim 1 wherein said shell has at its outer surface a thin coating of a solid lubricant for metal powders.
Claim 5
Dependent Claim 15 words
A method according to claim 1 wherein said powdered metal is a powdered metal alloy.
Claim 6
Dependent Claim 16 words
A method according to claim 1 wherein said powdered metal is a mixture of metal powders.
Claim 7
Dependent Claim 13 words
A method according to claim 1 wherein said powdered metal comprises iron powder.
Claim 8
Dependent Claim 15 words
A method according to claim 6 wherein said iron powder contains graphite as an additive.
Claim 9
Dependent Claim 16 words
A method according to claim 1 wherein said liquid organic lubricant comprises a fatty acid ester.
Claim 10
Dependent Claim 14 words
A method according to claim 2 wherein said unencapsulated lubricant is an amide wax.
Claim 11
Dependent Claim 12 words
A method according to claim 9 wherein said amide wax is ethylenebisstearamide.
Claim 12
Dependent Claim 14 words
A method according to claim 2 wherein said unencapsulated lubricant is a metal stearate.
Claim 13
Dependent Claim 13 words
A method according to claim 11 wherein said metal stearate is zinc stearate.

References Cited (Backward Citations)

US3305358A Cited
US3776987A Cited
US3728110A Cited
US3781170A Cited
US3929476A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-01-11 1980-07-12 1981-01-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-01-11 1984-07-12 1985-01-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-01-11 1988-07-12 1989-01-11 $7700.00 Window Closed / Lapsed

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