Moulding of synthetic plastics sheet material

Claim 1

A method employing male and female dies for molding thermoformable synthetic plastics sheet material into a circular lid having a downturned rim with a bead on its inner face whereby the lid can fit over the top edge of a container with the bead in sealing engagement with the container, the male die having an outer annular wall providing a cavity for forming a bead on the inner face of the downturned rim of the lid and the female die having an inner annular wall for forming the outer surface of the downturned rim, the method comprising the steps of a. softening the sheet material by the application to it of heat whereby the material is in a moldable state, b. disposing the softened sheet material between the dies, c. moving the dies together to cause the softened sheet material to be folded over the male die until the spacing between the inner and outer annular walls is less than the starting thickness of the sheet material whereby the sheet material between the outer and inner annular walls is caused to form the down-turned rim and is subjected to simultaneous compressive and shear forces which cause some of the material of the downturned rim to be forced into the bead cavity of the male die and form the bead on the inner face of the downturned rim of the lid.

Claim 2

A method employing male and female dies for molding thermoformable synthetic plastics sheet material into a circular lid having a downturned rim with a bead on its inner face whereby the lid can fit over the top edge of a container with the bead in sealing engagement with the container, the male die having an outer annular wall providing a cavity for forming a bead on the inner face of the downturned rim of the lid and the female die having an inner annular wall for forming the outer surface of the downturned rim, the method comprising the steps of a. softening the sheet material by the application to it of heat whereby the material is in a moldable state, b. disposing the softened sheet material between the dies, c. moving the dies together to cause the softened sheet material to be folded over the male die until the spacing between the inner and outer annular walls is less than the starting thickness of the sheet material whereby the sheet material between the outer and inner annular walls is caused to form the down-turned rim and is subjected to simultaneous compressive and shear forces which cause some of the material of the downturned rim to be forced into the bead cavity of the male die and form the bead on the inner face of the downturned rim of the lid.