Universal joint

Claim 2

In a universal joint comprising first and second rotatable members, each of said members having an axis of rotation, said rotatable members adapted to be disposed in a cooperative relationship in which said axes of rotation intersect at an angle, said first rotatable member having a torque element receiving means and said second rotatable member having a pilot receiving means disposed in a cooperative paired relationship with said torque element receiving means, a torque transmitting mechanism having a generally longitudinal axis, said mechanism comprising a torque element disposed at one end of said axis, said torque element disposed at least partially within said torque element receiving means and adapted for movement within said torque element receiving means, and a pilot disposed at another end of said axis, said pilot disposed at least partially within said pilot receiving means and adapted for pivotal engagement with said pilot receiving means, the improvement wherein said torque transmitting mechanism comprises a bearing assembly having a bearing race disposed at least partially within said torque element receiving means and drivingly engaged with said torque element receiving means, said bearing race at least partially containing said torque element.

Claim 3

A universal joint as defined in Claim 1 wherein said torque transmitting mechanism is circumferentially spaced at least about 180° from the next adjacent torque transmitting mechanism.

Claim 4

A universal joint as defined in claim 1 wherein said bearing race comprises a first plurality of bearings in rolling contact with said torque element.

Claim 5

A universal joint as defined in claim 3 wherein said first plurality of bearings are needle bearings disposed substantially normal to said axis of said first rotatable member and substantially parallel to said axis of said torque transmitting mechanism.

Claim 6

A universal joint as defined in claim 3 wherein said bearing assembly further comprises a second plurality of bearings in rolling contact with said torque transmitting mechanism.

Claim 7

A universal joint as defined in claim 5 wherein said second plurality of bearings are thrust bearings and wherein each of said thrust bearings extend substantially normal to each of said bearings of said first plurality and substantially radially to said axis of said torque element.

Claim 8

In a universal joint comprising first and second rotatable members, each of said members having an axis of rotation, said rotatable members adapted to be disposed in a cooperative relationship in which said axes of rotation intersect at an angle, said first rotatable member having a torque element receiving means and said second rotatable member having a pilot receiving means disposed in a cooperative paired relationship with said torque element means, a torque transmitting mechanism having a generally longitudinal axis, said mechanism comprising a torque element disposed at one end of said axis, said torque element disposed at least partially within said torque element receiving means and adapted for movement within said torque element receiving means, and a pilot disposed at another end of said axis, said pilot disposed at least partially within said pilot receiving means and adapted for pivotal engagement with said pilot receiving means, the improvement wherein said torque transmitting mechanism is circumferentially spaced at least about 180° from the next adjacent torque transmitting mechanism, said torque element receiving means of said first rotatable member comprises a groove, and said universal joint further comprises a bearing assembly having a bearing race disposed at least partially within said groove.

Claim 9

In a universal joint comprising first and second rotatable members, each of said members having an axis of rotation, said rotatable members adapted to be disposed in a cooperative relationship in which said axes of rotation intersect at an angle, said first rotatable member having a torque element receiving means and said second rotatable member having a pilot receiving means disposed in a cooperative paired relationship with said torque element means, a torque transmitting mechanism having a generally longitudinal axis, said mechanism comprising a torque element disposed at one end of said axis, said torque element disposed at least partially within said torque element receiving means and adapted for movement within said torque element receiving means, and a pilot disposed at another end of said axis, said pilot disposed at least partially within said pilot receiving means and adapted for pivotal engagement with said pilot receiving means, the improvement wherein said torque transmitting mechanism is circumferentially spaced at least about 180° from the next adjacent torque transmitting mechanism, said torque element receiving means of said first rotatable member comprises a groove, and said universal joint further comprises a bearing assembly having a bearing race disposed at least partially within said groove.

Claim 10

A universal joint as defined in claim 7 further comprising a second torque transmitting mechanism, said second mechanism circumferentially spaced about 180° from said torque transmitting mechanism.

Claim 11

A universal joint as defined in claim 7 wherein said groove comprises a bottom and side walls, and wherein said torque element is spaced from said bottom and side walls of said groove.

Claim 12

A universal joint as defined in claim 9 groove, wherein said bearing race drivingly engaged with said groove and at least partially containing said torque element.

Claim 13

A universal joint as defined in claim 10 wherein said bearing race comprises a top surface disposed adjacent said bottom portion of said groove, said top surface comprising a ridge in contact with said bottom portion.