Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
233 words
A process for the wet concentration of fine coal comprising the steps of providing an aqueous feed slurry of coal and associated contaminate particles, the solids in said feed slurry having a particle size of less than about 10 mm.; feeding at least the portion of said slurry having contaminate particles greater than 0.1 mm. through a spiral gravity concentrator so that as the slurry flows along the spiral under gravity the heavier contaminates having a particle size greater than about 0.1 mm. concentrate in a band separate from at least the portion of the coal slurry having contaminate particles greater than 0.1 mm., and (c); feeding to a hydrocyclone separator at least the portion of the coal slurry containing the coal and the associated contaminate particles of less than 0.1 mm., said hydrocyclone having ascending vortex finder and an underflow discharge port; regulating the discharge from the discharge port to provide controlled accumulation at said port of a coal particle fraction having a particle size greater than about 0.1 mm. while discarding substantially all contaminate particles of less than 0.1 mm. reporting to the ascending vortex finder, discharging the coal fraction accumulated at the discharge port at a substantially higher solids concentration than the slurry entering said hydrocyclone separator and dewatering the coal fraction slurry treated in both said spiral and hydrocyclone separators sufficiently to permit stockpiling of the cleaned coal fraction.
Claim 2
Dependent Claim
233 words
A process for the wet concentration of fine coal comprising the steps of providing an aqueous feed slurry of coal and associated contaminate particles, the solids in said feed slurry having a particle size of less than about 10 mm.; feeding at least the portion of said slurry having contaminate particles greater than 0.1 mm. through a spiral gravity concentrator so that as the slurry flows along the spiral under gravity the heavier contaminates having a particle size greater than about 0.1 mm. concentrate in a band separate from at least the portion of the coal slurry having contaminate particles greater than 0.1 mm., and (c); feeding to a hydrocyclone separator at least the portion of the coal slurry containing the coal and the associated contaminate particles of less than 0.1 mm., said hydrocyclone having ascending vortex finder and an underflow discharge port; regulating the discharge from the discharge port to provide controlled accumulation at said port of a coal particle fraction having a particle size greater than about 0.1 mm. while discarding substantially all contaminate particles of less than 0.1 mm. reporting to the ascending vortex finder, discharging the coal fraction accumulated at the discharge port at a substantially higher solids concentration than the slurry entering said hydrocyclone separator and dewatering the coal fraction slurry treated in both said spiral and hydrocyclone separators sufficiently to permit stockpiling of the cleaned coal fraction.
Claim 3
Dependent Claim
42 words
The process of claim 1 wherein said feed slurry has a concentration of less than about 50 percent by weight solid particles and the cleaned coal fraction prior to dewatering has a concentration of greater than 50 percent by weight solid particles.
Claim 4
Dependent Claim
25 words
The process of claim 1 wherein the concentrated band of heavier contaminates is controllably removed from the spiral gravity concentrator separately of the coal slurry.
Claim 5
Dependent Claim
24 words
The process of claim 3 wherein said band of contaminates exhibit a particle size predominantly in the range of about 0.1 to 10 mm.
Claim 6
Dependent Claim
42 words
The process of claim 1 wherein the discharge of the coal fraction slurry through the underflow discharge port is automatically controlled by an underflow regulator, the coal particles in said slurry constituting more than 65 percent by weight of said discharged slurry.
Claim 7
Dependent Claim
51 words
The process of claim 1 wherein said dewatering includes the step of feeding the treated coal fraction slurry to a vibratory screen deck having diaphragm elements while vibrating said deck at a frequency and amplitude sufficient to effect limited pulsating motion of said diaphragm elements within the plane of the deck.
Claim 8
Dependent Claim
31 words
The process of claim 6 including the step of applying a vacuum to the underside of said deck to assist in the removal of water from said treated coal fraction slurry.
Claim 9
Dependent Claim
23 words
The process of claim 1 wherein the cleaned coal exhibits a particle size predominantly in the range of about 0.1 to 10 mm.
Claim 10
Dependent Claim
19 words
The process of claim 1 wherein the particle size of the feed material is less than about 6 mm.
Claim 11
Dependent Claim
38 words
The process of claim 1 wherein the feed slurry has a concentration of less than about 35 percent by weight solid particles and the clean coal is dewatered to a concentration of about 75 percent by weight solids.
Claim 12
Dependent Claim
32 words
The process of claim 1 wherein the coal slurry is fed first to the spiral concentrator and the resultant coal slurry free of heavier contaminates is subsequently fed to the hydrocyclone separator.
Claim 13
Dependent Claim
37 words
The process of claim 1 wherein the coal slurry is fed first to the hydrocyclone separator and the resultant coal slurry free of contaminate particles of less than 0.1 mm. is subsequently fed to the spiral concentrator.