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Process for preparing maleic anhydride from c4 hydrocarbons

Assignee: Scientific Design LLC
•
Filing: 1977-11-14
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Granted: 1979-05-01
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Expires: 1997-11-14
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Abstract

Abstract A catalyst complex useful for converting normal C 4 hydrocarbons to maleic anhydride in vapor phase comprising as components vanadium, phosphorus, copper, an element selected from the Group of Te, Zr, Ni, Ce, W, Pd, Ag, Mn, Cr, Zn, Mo, Re, Sm, La, Hf, Ta, Th, Co, U, and Sn preferably with an alkali or alkaline earth metal.

Inventors

  • 👤 Ralph O. Kerr
  • 👤 Bruno J. Barone

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 17:01
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/16; C07C51/21; C07C51/215; B; B01; B01J; B01J23/00; B01J23/70; B01J23/76; B01J23/84; B01J23/89; B01J23/8933; B01J23/898; B01J27/00; B01J27/14; B01J27/186; B01J27/195; B01J27/198; C07C51/25; C07C51/252

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 94 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:Me 0.005 to 0.25 wherein Me is Te, Zr, Ni, W, Pd, Mn, Cr, Mo, Re, Hf, Ta, Co, U, Sn or mixture and further containing as an active component an alkali or alkaline earth metal in the atom ratio of 0.001 to 0.1 per atom of V.
Claim 2
Dependent Claim 94 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:Me 0.005 to 0.25 wherein Me is Te, Zr, Ni, W, Pd, Mn, Cr, Mo, Re, Hf, Ta, Co, U, Sn or mixture and further containing as an active component an alkali or alkaline earth metal in the atom ratio of 0.001 to 0.1 per atom of V.
Claim 3
Dependent Claim 12 words
The process according to claim 1 wherein Me consists essentially of Te.
Claim 4
Dependent Claim 15 words
The process according to claim 2 wherein said catalyst complex is deposited on a carrier.
Claim 5
Dependent Claim 25 words
The process according to claim 3 wherein said catalyst complex comprises 50 to 95 percent by weight of the total of catalyst complex and carrier.
Claim 6
Dependent Claim 11 words
The process according to claim 4 wherein said carrier is niobium.
Claim 7
Dependent Claim 16 words
The process according to claim 5 wherein said feed is n-butane, n-butene, n-butadiene or mixtures thereof.
Claim 8
Dependent Claim 17 words
The process according to claim 6 wherein said feed is comprised of a predominate amount of n-butane.
Claim 9
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and Ni.
Claim 10
Dependent Claim 10 words
The catalyst composition according to claim 8 further containing Ta.
Claim 11
Dependent Claim 12 words
The catalyst composition according to claim 8 further containing Re and Mo.
Claim 12
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and W.
Claim 13
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and Re.
Claim 14
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and Sn.
Claim 15
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and Zr.
Claim 16
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and Cr.
Claim 17
Dependent Claim 14 words
The process according to claim 1 wherein Me consists essentially of Te and Co.
Claim 18
Dependent Claim 12 words
The process according to claim 1 wherein Me consists essentially of Mn.
Claim 19
Dependent Claim 12 words
The process according to claim 1 wherein Me consists essentially of Mo.
Claim 20
Dependent Claim 9 words
The process according to claim 18 further containing Ni.
Claim 21
Dependent Claim 12 words
The process according to claim 1 wherein Me consists essentially of Pd.
Claim 22
Dependent Claim 12 words
The process according to claim 1 wherein Me consists essentially of Hf.
Claim 23
Dependent Claim 50 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:Hf 0.005 to 0.25.
Claim 24
Dependent Claim 50 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:Hf 0.005 to 0.25.
Claim 25
Dependent Claim 50 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:Th 0.005 to 0.25.
Claim 26
Dependent Claim 50 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:Th 0.005 to 0.25.
Claim 27
Dependent Claim 50 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:U 0.005 to 0.25.
Claim 28
Dependent Claim 50 words
A process for the production of maleic anhydride comprising contacting feed of normal C 4 hydrocarbons in vapor phase at elevated temperatures with oxygen and a catalyst complex consisting essentially of as the active components in the atom ratios, vanadium 1:phosphorus 0.90 to 1.3:copper 0.005 to 0.3:U 0.005 to 0.25.
Claim 29
Dependent Claim 20 words
The process according to claim 1 wherein Me is Te, Ni, Cr, Mo, Re, Hf, Ta, U or mixtures thereof.

References Cited (Backward Citations)

US3156705A Cited
US3255212A Cited
US3862146A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-04-30 1982-10-30 1983-05-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-04-30 1986-10-30 1987-05-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-04-30 1990-10-30 1991-05-01 $7700.00 Window Closed / Lapsed

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