Process for printing reflective sheet material

Claim 2

A process for imparting colored designs to exposed lens retroreflective sheet material, said material comprising a support film, at least an outer stratum of which is optically clear, a dense monolayer of transparent microspheres partially embedded in, and partially exposed above, said stratum, with a specularly reflective material disposed adjacent the embedded portions of said microspheres, said stratum comprising an organic binder composition adapted to receive and retain vapor phase dyestuff throughout its thickness, including portions underlying the microspheres, without affecting the retroreflectivity of said sheet material, the process comprising: (a) disposing a preprinted sublimable dye-containing source sheet over the exposed lens surface of said retroreflective sheet materials, and (b) applying sufficient pressure to said source sheet to insure intimate contact between said retroreflective sheet material and said source sheet, and (c) applying sufficient heat to said source sheet to cause sublimation of said sublimable dye into said retroreflective sheet, and (d) removing the source sheet from the retroreflective sheet, whereupon said retroreflective sheet material becomes visibly patterned with the pattern on the preprinted source sheet.

Claim 3

Process of claim 1 wherein said specularly reflective material comprises a coating on said microspheres, said coating comprising a thin transparent layer having a refractive index n 1 , the faces of said transparent layer being in contact with materials of refractive index n 2 and n 3 , both n 2 and n 3 being at least 0.1 either higher or lower than n 1 , and the transparent layer having an optical thickness corresponding to an odd-numbered multiple of about one-quarter wavelength of light in the wavelength range of about 3800 to 10,000 angstroms.

Claim 4

The process of claim 1 wherein said binder composition comprises a thermoset resin system.

Claim 5

A retroreflective sheet material having visible colored pattern thereon prepared by the process of claim 1.

Claim 6

A process for retroreflectorizing a fabric material while not significantly disturbing the appearance of the fabric, comprising (a) adhering over limited portions of the fabric a retroreflective sheet material that is adherable to the fabric and that comprises a support film, at least an outer stratum of which is optically clear, a dense monolayer of transparent microspheres partially embedded in, and partially exposed above, said stratum, and a specularly reflective material disposed adjacent the embedded portions of said microspheres, said stratum comprising an organic binder composition adapted to receive and retain vapor phase dye stuff throughout its thickness, including portions underlying the microspheres, without affecting the retroreflectivity of said sheet material, and (b) disposing a preprinted sublimable dye-containing source sheet against said fabric, such that the source sheet overlies portions of the fabric covered by said retroreflective sheet material and surrounding portions of the fabric, and (c) applying sufficient pressure to said source sheet to insure intimate contact between said source sheet and said fabric, and (d) applying sufficient heat to said source sheet to cause sublimiation of said sublimable dye into said fabric, whereupon the retroreflective sheet material and surrounding fabric become visibly patterned with the pattern of the source sheet.

Claim 7

A process for retroreflectorizing a fabric material while not significantly disturbing the appearance of the fabric, comprising (a) adhering over limited portions of the fabric a retroreflective sheet material that is adherable to the fabric and that comprises a support film, at least an outer stratum of which is optically clear, a dense monolayer of transparent microspheres partially embedded in, and partially exposed above, said stratum, and a specularly reflective material disposed adjacent the embedded portions of said microspheres, said stratum comprising an organic binder composition adapted to receive and retain vapor phase dye stuff throughout its thickness, including portions underlying the microspheres, without affecting the retroreflectivity of said sheet material, and (b) disposing a preprinted sublimable dye-containing source sheet against said fabric, such that the source sheet overlies portions of the fabric covered by said retroreflective sheet material and surrounding portions of the fabric, and (c) applying sufficient pressure to said source sheet to insure intimate contact between said source sheet and said fabric, and (d) applying sufficient heat to said source sheet to cause sublimiation of said sublimable dye into said fabric, whereupon the retroreflective sheet material and surrounding fabric become visibly patterned with the pattern of the source sheet.

Claim 8

A fabric having retroreflective portions thereon and a colored design prepared by the process of claim 5.

Claim 9

The process of claim 5 wherein said specularly reflective material comprises a coating on said microspheres, said coating comprising a thin transparent layer having a refractive index n 1 , the faces of said transparent layer being in contact with materials of refractive index n 2 and n 3 , both n 2 and n 3 being at least 0.1 either higher or lower than n 1 , and the transparent layer having an optical thickness corresponding to an odd-numbered multiple of about one-quarter wavelength of light in the wavelength range of about 3800 to 10,000 angstroms.

Claim 10

The process of claim 5 wherein said binder composition comprises a thermoset resin system.