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US4228218A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymer composite material

Assignee: Asahi Kasei Corp
•
Filing: 1978-11-06
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Granted: 1980-10-14
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Expires: 1998-11-06
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Abstract

Abstract A polymer composite material which comprises a first rigid polymeric material composed substantially of rigid molecular chains having an average chain length of 50 A or more, and a second polymeric material composed substantially of flexible molecular chains, wherein said first rigid polymeric material is present in an amount of 20% or less based on the total weight of polymeric material in said composite and said first material is uniformly dispersed in said second polymeric material in a microscopic region of 1 μm or less.

Inventors

  • 👤 Motowo Takayanagi
  • 👤 Tisato Kajiyama

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:06
CPC Classifications
C; C08; C08L; C08L101/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31507; Y10T428/31551; Y10T428/31562; Y10T428/31786; Y10T428/31855; Y10T428/31909; Y10T428/31913; Y10T428/3192

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 252 words
A polymer composite material which comprises a first rigid polymeric material composed substantially of rigid molecular chains having an average chain length of 50 A or more, and comprising at least one member selected from the group consisting of poly(p-phenylene terephthalamide); copolymers prepared by substituting a portion of the poly(p-phenylene terephthalamide) with 2,6-naphthalene or p,p'-biphenyl, poly(p-benzamide); aromatic polyesters prepared from a halogenated hydroquinone, a methylhydroquinone or 2,6-dihydroxynaphthalene and terephthalic acid; aromatic poly-Schiff bases prepared from 2-methyl-p-phenylenediamine and terephthalaldehyde and copolymers thereof; N-substituted nylon-1; poly(spiro-2,3-hepta-4,6-diene) and hydrogenated derivatives thereof; poly)terephthaloyl-p-aminobenzoyl-hydrazide; and polymers comprising a straight chain of poly-p-phenylene; and a flexible second polymeric material composed substantially of flexible molecular chains and comprising at least one member selected from the group consisting of polyacrylonitrile and copolymers thereof; nylons 6, 66, 610 and 12; polyethylene terephthalate; poly-butylene terephthalate; polyethylene terephthalate-polybutylene terephthalate block copolymer; polyethylene terephthalate-polytetraemethylene glycol block copolymer; polyethylene terephthalate-polyethylene glycol block copolymer; polyurethane; segmented polyurethanes; polyethylene; polypropylene; polybutene; ethylene-propylene copolymer; polycarbonate; polyacetals; polysulfones; polyvinyl chloride and copolymers thereof; polyvinylidene chloride and derivatives thereof; polymethyl methacrylates; acrylate copolymer elastic materials; polystyrene; acrylonitrilestyrene copolymer; acrylonitrile-styrene-butadiene copolymer; polyvinyl acetates; polyvinyl formal; polyvinyl acetal; polyvinyl butyral; ethylene-vinyl acetate copolymers; ethyleneacrylate copolymers and hydrolyzed products thereof; polyvinyl alcohols; and styrene-butadiene block copolymers, wherein said first rigid polymeric material is present is an amount of 20% or less based on the total weight of polymeric material in said composite and said first material is uniformly dispersed in said second polymeric material in a microscope region of 1 μm or less.
Claim 2
Dependent Claim 252 words
A polymer composite material which comprises a first rigid polymeric material composed substantially of rigid molecular chains having an average chain length of 50 A or more, and comprising at least one member selected from the group consisting of poly(p-phenylene terephthalamide); copolymers prepared by substituting a portion of the poly(p-phenylene terephthalamide) with 2,6-naphthalene or p,p'-biphenyl, poly(p-benzamide); aromatic polyesters prepared from a halogenated hydroquinone, a methylhydroquinone or 2,6-dihydroxynaphthalene and terephthalic acid; aromatic poly-Schiff bases prepared from 2-methyl-p-phenylenediamine and terephthalaldehyde and copolymers thereof; N-substituted nylon-1; poly(spiro-2,3-hepta-4,6-diene) and hydrogenated derivatives thereof; poly)terephthaloyl-p-aminobenzoyl-hydrazide; and polymers comprising a straight chain of poly-p-phenylene; and a flexible second polymeric material composed substantially of flexible molecular chains and comprising at least one member selected from the group consisting of polyacrylonitrile and copolymers thereof; nylons 6, 66, 610 and 12; polyethylene terephthalate; poly-butylene terephthalate; polyethylene terephthalate-polybutylene terephthalate block copolymer; polyethylene terephthalate-polytetraemethylene glycol block copolymer; polyethylene terephthalate-polyethylene glycol block copolymer; polyurethane; segmented polyurethanes; polyethylene; polypropylene; polybutene; ethylene-propylene copolymer; polycarbonate; polyacetals; polysulfones; polyvinyl chloride and copolymers thereof; polyvinylidene chloride and derivatives thereof; polymethyl methacrylates; acrylate copolymer elastic materials; polystyrene; acrylonitrilestyrene copolymer; acrylonitrile-styrene-butadiene copolymer; polyvinyl acetates; polyvinyl formal; polyvinyl acetal; polyvinyl butyral; ethylene-vinyl acetate copolymers; ethyleneacrylate copolymers and hydrolyzed products thereof; polyvinyl alcohols; and styrene-butadiene block copolymers, wherein said first rigid polymeric material is present is an amount of 20% or less based on the total weight of polymeric material in said composite and said first material is uniformly dispersed in said second polymeric material in a microscope region of 1 μm or less.
Claim 3
Dependent Claim 20 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material has a Mark-Houwink index greater than unity.
Claim 4
Dependent Claim 17 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is an N-substituted nylon-1.
Claim 5
Dependent Claim 20 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is a poly(spiro2,4-hepta-4,6-diene) and hydrogenated derivatives thereof.
Claim 6
Dependent Claim 16 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is poly(terephthaloyl-p-amino benzoylhydrazide).
Claim 7
Dependent Claim 16 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is a poly-p-phenylene.
Claim 8
Dependent Claim 21 words
The polymeric composite material of claim 1, wherein said second flexible polymeric material has a Mark-Houwink index of 0.9 or less.
Claim 9
Dependent Claim 20 words
The polymeric composite material of claim 1, wherein said second flexible polymeric material has a molecular weight greater than 8,000.
Claim 10
Dependent Claim 37 words
The polymeric composite material of claim 1, wherein said second polymeric material is a member selected from the group consisting of polyacrylonitrile, polyvinyl chloride, polymethyl methacrylate, polystyrene, polyvinyl acetate, polyvinyl acetal, polyethylene, polypropylene, polybutene, and copolymers thereof.
Claim 11
Dependent Claim 31 words
The polymeric composition material of claim 1, wherein said second flexible polymeric material is a member selected from the group consisting of a polyurethane, a polycarbonate, a polyacetal, and a polysulfone.
Claim 12
Dependent Claim 43 words
The polymeric composite material of claim 1, wherein said second polymeric material comprises at least one member selected from the group consisting of polyacrylonitrile, polyvinyl chloride, polymethyl methacrylate, polystyrene, polyvinyl acetate, polyvinyl acetal, polyethylene, polypropylene, polybutene, polyurethane, polycarbonate, polyacetal, polysulfone and copolymers thereof.
Claim 13
Dependent Claim 27 words
The polymeric composite material of claim 1, wherein said first polymeric material is a straight chain aromatic polyamide having junction points at the p-position or derivatives thereof.
Claim 14
Dependent Claim 42 words
The polymeric composite material of claim 12 wherein said first rigid polymeric material is a poly(p-phenylene terephthalamide), a copolymer prepared by substituting a portion of poly(p-phenylene terephthalamide) with aromatic residues selected from the group consisting of 2,6-naphthalene and p,p'-biphenyl, or a poly-benzamide.
Claim 15
Dependent Claim 28 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is a straight chain aromatic polyester having junction points at the p-position or derivatives thereof.
Claim 16
Dependent Claim 34 words
The polymeric composite material of claim 14, wherein said aromatic polyester is a polyester prepared from terephthalic acid and a member selected from the group consisting of a halogenated hydroquinone, a methylhydroquinone and 2,6-dihydroxynaphthalene.
Claim 17
Dependent Claim 27 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is an aromatic poly-Schiff base having junction points in the p-position or derivatives thereof.
Claim 18
Dependent Claim 22 words
The polymeric composite material of claim 16, wherein said poly-Schiff base is a polyamide prepared from 2-methyl-p-phenylenediamine and terephthalaldehyde and copolymers thereof.
Claim 19
Dependent Claim 33 words
The polymeric composite material of claim 1, wherein said first rigid polymeric material is modified such that the rigid polymeric material can be maintained in a dispersed state in said second polymeric material.
Claim 20
Dependent Claim 39 words
The polymeric composite material of claim 18, wherein said first rigid polymeric material is modified such that the molecular chains of said second polymeric material are incorporated in said first rigid polymeric material as a graft-type or block-type polymer.

References Cited (Backward Citations)

US3798115A Cited
US3961122A Cited
US4042750A Cited
US4021415A Cited
US4087481A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-14 1984-04-14 1984-10-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-14 1988-04-14 1988-10-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-14 1992-04-14 1992-10-14 $7700.00 Window Closed / Lapsed

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