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US4230472A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming a substantially continuous optical waveguide

Assignee: Corning Glass Works
•
Filing: 1979-02-22
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Granted: 1980-10-28
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Expires: 1999-02-22
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Abstract

Abstract A method of forming a preform or blank for an optical filament, the preform itself and the resulting optical filament is disclosed. The preform is formed by providing a substantially longitudinally continuous core member and affixing it to a starting member. Particulate material is applied to the exterior surface of the core member to form an adherent coating having an index of refraction less than that of the core member. The starting member and the core member are longitudinally translated while simultaneously applying the adherent coating of particulate material to the core member to form a continuous and substantially homogeneous adherent coating of substantially uniform thickness. The composite so formed is simultaneously or subsequently heated to sinter or consolidate the applied adherent coating thereby forming a solid blank which may be heated to the drawing temperature of the material thereof and drawn to reduce the cross-sectional area thereof forming a substantially continuous optical waveguide, the core member comprising the core while the consolidated coating comprising the cladding of the optical waveguide. The adherent coating may be sintered or consolidated to form a solid blank and thereafter drawn in a separate operation or subsequently drawn as part of a continuing operation. As an alternate, the optical waveguide may be drawn immediately following the sintering or consolidation step employing a single heating of the structure.

Inventors

  • 👤 Peter C. Schultz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 04:07
CPC Classifications
C; C03; C03B; C03B37/00; C03B37/01; C03B37/012; C03B37/014

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 119 words
A substantially continuous method of forming an optical waveguide blank comprising the steps of providing a substantially longitudinally continuous core member, providing a longitudinal starting member having at least one end surface suitable for affixing said core member thereto, affixing one end of said core member to said one end of said starting member, applying particulate material to the exterior surface of the core member to form an adherent coating having an index of refraction less than that of said core member, and longitudinally translating said starting member and said core member while simultaneously applying said adherent coating of said particulate material to said core member to form a continuous and substantially homogeneous adherent coating of substantially uniform thickness.
Claim 2
Dependent Claim 119 words
A substantially continuous method of forming an optical waveguide blank comprising the steps of providing a substantially longitudinally continuous core member, providing a longitudinal starting member having at least one end surface suitable for affixing said core member thereto, affixing one end of said core member to said one end of said starting member, applying particulate material to the exterior surface of the core member to form an adherent coating having an index of refraction less than that of said core member, and longitudinally translating said starting member and said core member while simultaneously applying said adherent coating of said particulate material to said core member to form a continuous and substantially homogeneous adherent coating of substantially uniform thickness.
Claim 3
Dependent Claim 24 words
The method of claim 1 further comprising the step of heating said adherent coating to sinter or consolidate it thereby forming a solid blank.
Claim 4
Dependent Claim 33 words
The method of claim 1 further comprising the step of rotating said starting member and said core member about said longitudinal axis while simultaneously longitudinally translating said starting member and said core member.
Claim 5
Dependent Claim 20 words
The method of claim 1 wherein said particulate material is applied by means of at least one flat faced burner.
Claim 6
Dependent Claim 22 words
The method of claim 4 wherein said burners are rotated about the longitudinal axis of said starting member and said core member.
Claim 7
Dependent Claim 17 words
The method of claim 1 wherein said particulate material is applied by means of a ring burner.
Claim 8
Dependent Claim 17 words
The method of claim 1 wherein said one end surface of said longitudinal starting member is flat.
Claim 9
Dependent Claim 16 words
The method of claim 1 wherein said end surface of said longitudinal starting member is concave.
Claim 10
Dependent Claim 19 words
The method of claim 2 further comprising the step of severing a predetermined desired length of said solid blank.
Claim 11
Dependent Claim 26 words
The method of claim 1 further comprising the step of applying said particulate material and consolidating it into a solid blank in a substantially continuous step.
Claim 12
Dependent Claim 21 words
The method of claim 1 further comprising the step of applying auxiliary heat to the exterior surface of said adherent coating.
Claim 13
Dependent Claim 20 words
The method of claim 1 wherein said longitudinal starting member is fed from a reel in a substantially continuous manner.
Claim 14
Dependent Claim 19 words
The method of claim 1 wherein said core member includes a barrier layer applied to the exterior surface thereof.
Claim 15
Dependent Claim 181 words
A substantially continuous method of forming an optical waveguide comprising the steps of providing a substantially longitudinally continuous core member, providing a longitudinal starting member having at least one end surface suitable for fixing said core member thereto, affixing one end of said core member to said one end of said starting member, applying particulate material to the exterior surface of said core member to form an adherent coating having an index of refraction less than that of said core member, longitudinally translating said starting member and said core member while simultaneously applying said adherent coating of said particulate material to said core member to form a continuous and substantially homogeneous adherent coating of substantially uniform thickness, heating said adherent coating to sinter or consolidate it thereby forming a solid blank, futher heating the structure so formed to the drawing temperature of the materials thereof, and drawing the heating structure so formed to the cross-sectional area thereof and form a substantially continuous optical waveguide, the core member comprising the core while the consolidated coating comprising the cladding of said optical waveguide.
Claim 16
Dependent Claim 181 words
A substantially continuous method of forming an optical waveguide comprising the steps of providing a substantially longitudinally continuous core member, providing a longitudinal starting member having at least one end surface suitable for fixing said core member thereto, affixing one end of said core member to said one end of said starting member, applying particulate material to the exterior surface of said core member to form an adherent coating having an index of refraction less than that of said core member, longitudinally translating said starting member and said core member while simultaneously applying said adherent coating of said particulate material to said core member to form a continuous and substantially homogeneous adherent coating of substantially uniform thickness, heating said adherent coating to sinter or consolidate it thereby forming a solid blank, futher heating the structure so formed to the drawing temperature of the materials thereof, and drawing the heating structure so formed to the cross-sectional area thereof and form a substantially continuous optical waveguide, the core member comprising the core while the consolidated coating comprising the cladding of said optical waveguide.
Claim 17
Dependent Claim 41 words
The method of claim 14 further comprising the step of rotating said starting member and said core member about the longitudinal axis of said core member and said starting member while simultaneously longitudinally translating said starting member and said core member.
Claim 18
Dependent Claim 20 words
The method of claim 14 wherein said particulate material is applied by means of at least one flat faced burner.
Claim 19
Dependent Claim 22 words
The method of claim 16 wherein said burners are rotated about the longitudinal axis of said starting member and said core members.
Claim 20
Dependent Claim 17 words
The method of claim 14 wherein said particulate material is applied by means of a ring burner.
Claim 21
Dependent Claim 17 words
The method of claim 14 wherein said one end surface of said longitudinal starting member is flat.
Claim 22
Dependent Claim 16 words
The method of claim 14 wherein said end surface of said longitudinal starting member is concave.
Claim 23
Dependent Claim 19 words
The method of claim 14 further comprising the step of severing a predetermined desired length of said optical waveguide.
Claim 24
Dependent Claim 25 words
The method of claim 14 further comprising the step of applying auxiliary heat to the exterior surface of said adherent coating before it is consolidated.
Claim 25
Dependent Claim 20 words
The method of claim 14 wherein said longitudinal starting member is fed from a reel in a substantially continuous manner.
Claim 26
Dependent Claim 19 words
The method of claim 14 wherein said core member includes a barrier layer applied to the exterior surface thereof.
Claim 27
Dependent Claim 22 words
The method of claim 14 further comprising the step of rotating said core member about the longitudinal axis of said core member.

References Cited (Backward Citations)

US3227032A Cited
US3711262A Cited
US3737292A Cited
US3957474A Cited
US4135901A Cited
US4062665A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-28 1984-04-28 1984-10-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-28 1988-04-28 1988-10-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-28 1992-04-28 1992-10-28 $7700.00 Window Closed / Lapsed

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