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US4264646A Expired / Lapsed US ⏱️ 0.0 years remaining

Selectively electrolessly depositing a metal pattern on the surface of a laminar film

Assignee: Xerox Corp
•
Filing: 1979-03-12
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Granted: 1981-04-28
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Expires: 1999-03-12
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Abstract

Abstract The method of selectively depositing a metal pattern on the surface of a laminar film comprising a dielectric substrate having a co-extensive metallic layer and a ceramic overlayer. A desired metallic pattern may be formed on the surface of the film by applying a releaseable mask in those regions of the film surface where plating of the surface is not desired, catalyzing the unmasked regions of the film surface, removing the mask from the film surface and thereafter immersing the film in an electroless plating bath whereby only the catalyzed regions are plated with the electroless metal of the bath. The preferred film has gold intermediate layer upon which electroless nickel or copper pattern plating is accomplished.

Inventors

  • 👤 David D. Thornburg
  • 👤 Thomas J. Kloffenstein, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 15:15
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1603; C23C18/1605; H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/184; H05K2203/00; H05K2203/05; H05K2203/0562; H05K2203/0565

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 121 words
The method of selectively depositing a metal pattern on the surface of a laminar film without employing a pattern mask, said film having a conductive surface and comprising a thin low resistance, conductive layer co-extensive with a thin gold underlayer on a dielectric substrate, and comprising the steps of coating with a releasable mask those regions of the film surface where plating of the film surface is not desired, catalyzing the unmasked regions of the film surface where plating is desired, removing the mask from the film surface without affecting the catalyzed regions, and thereafter immersing the film with catalyzed pattern regions in an electroless plating bath whereby only the catalyzed regions are plated with the electroless metal of the bath.
Claim 2
Independent Claim 121 words
The method of selectively depositing a metal pattern on the surface of a laminar film without employing a pattern mask, said film having a conductive surface and comprising a thin low resistance, conductive layer co-extensive with a thin gold underlayer on a dielectric substrate, and comprising the steps of coating with a releasable mask those regions of the film surface where plating of the film surface is not desired, catalyzing the unmasked regions of the film surface where plating is desired, removing the mask from the film surface without affecting the catalyzed regions, and thereafter immersing the film with catalyzed pattern regions in an electroless plating bath whereby only the catalyzed regions are plated with the electroless metal of the bath.
Claim 3
Dependent Claim 15 words
The method of claim 1 wherein the electroless metal is either electroless nickel or copper.
Claim 4
Dependent Claim 17 words
The method of claim 1 or 2 wherein a palladium-tin catalyst is employed in said catalyzing step.
Claim 5
Independent Claim 145 words
The method of selectively depositing a metal pattern on an essentially metallic surface of an electrically conductive low resistance laminar film without the employment of a pattern mask during deposition of the metal pattern, said film comprising a dielectric substrate upon which is consecutively deposited a contiguous thin gold layer and a contiguous extremely thin low resistance and electrically conductive overlayer, the steps thereof comprising forming with a releasable mask a pattern on the film surface where plating is not desired, catalyzing the unmasked regions of the film surface where plating is desired, removing the mask from the film surface, and immersing the film in a plating bath of either electroless nickel or electroless copper whereby plating is only induced on the catalyzed pattern regions of the film surface without a self induced galvanic behavior developing in the exposed uncatalyzed regions of the film surface.
Claim 6
Independent Claim 145 words
The method of selectively depositing a metal pattern on an essentially metallic surface of an electrically conductive low resistance laminar film without the employment of a pattern mask during deposition of the metal pattern, said film comprising a dielectric substrate upon which is consecutively deposited a contiguous thin gold layer and a contiguous extremely thin low resistance and electrically conductive overlayer, the steps thereof comprising forming with a releasable mask a pattern on the film surface where plating is not desired, catalyzing the unmasked regions of the film surface where plating is desired, removing the mask from the film surface, and immersing the film in a plating bath of either electroless nickel or electroless copper whereby plating is only induced on the catalyzed pattern regions of the film surface without a self induced galvanic behavior developing in the exposed uncatalyzed regions of the film surface.
Claim 7
Dependent Claim 35 words
The method of claim 4 wherein the step of catalyzing the unmasked regions of the film surface includes the steps of employing a preconditioning treatment and a post accelerating treatment to aid in the catalyzing.

References Cited (Backward Citations)

US3485665A Cited
US3671311A Cited
US3772075A Cited
US3694250A Cited
GB1304387A Cited
US3873360A Cited
US3877981A Cited
US4016307A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-04-27 1984-10-27 1985-04-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-04-27 1988-10-27 1989-04-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-04-27 1992-10-27 1993-04-28 $7700.00 Window Closed / Lapsed

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