Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
181 words
A method for the production of carbon black in a reactor of the type having a reaction tunnel of generally circular cross-section and varying diameter, said tunnel including a combustion zone, a reaction zone and a quench zone in contiguous axial alignment, which method comprises the steps of: introducing a fluid fuel and oxidant gas into said combustion zone for combustion therein to produce hot combustion product gases; flowing said hot combustion product gases downstream from said combustion zone into said reaction zone; introducing hydrocarbon feedstock into said hot combustion product gases in said reaction zone for reaction therewith to produce carbon black; flowing said admixed hydrocarbon feedstock and combustion product gases downstream through said reaction zone; passing said admixed combustion product gases and feedstock through first and second venturi flow constrictions disposed in said reaction zone and spaced longitudinally from each other; flowing said combustion product gases, feedstock and carbon black into said quench zone; quenching the reactions in said quench zone with a quench fluid; and separating the carbon black product from off gases downstream from said quench zone.
Claim 2
Independent Claim
181 words
A method for the production of carbon black in a reactor of the type having a reaction tunnel of generally circular cross-section and varying diameter, said tunnel including a combustion zone, a reaction zone and a quench zone in contiguous axial alignment, which method comprises the steps of: introducing a fluid fuel and oxidant gas into said combustion zone for combustion therein to produce hot combustion product gases; flowing said hot combustion product gases downstream from said combustion zone into said reaction zone; introducing hydrocarbon feedstock into said hot combustion product gases in said reaction zone for reaction therewith to produce carbon black; flowing said admixed hydrocarbon feedstock and combustion product gases downstream through said reaction zone; passing said admixed combustion product gases and feedstock through first and second venturi flow constrictions disposed in said reaction zone and spaced longitudinally from each other; flowing said combustion product gases, feedstock and carbon black into said quench zone; quenching the reactions in said quench zone with a quench fluid; and separating the carbon black product from off gases downstream from said quench zone.
Claim 3
Dependent Claim
22 words
The method according to claim 1 wherein said hydrocarbon feedstock is injected axially into said combustion product gases in said reaction zone.
Claim 4
Dependent Claim
22 words
The method according to claim 1 wherein said hydrocarbon feedstock is injected radially into said combustion product gases in said reaction zone.
Claim 5
Dependent Claim
17 words
The method according to claim 1 wherein said feedstock is injected upstream from said first venturi constriction.
Claim 6
Dependent Claim
18 words
The method according to claim 1 wherein said feedstock is injected intermediate said first and second venturi constrictions.
Claim 7
Dependent Claim
26 words
The method according to claim 1 including additionally the step of injecting secondary process gases into said second venturi constriction to control the effective area thereof.
Claim 8
Dependent Claim
14 words
The method according to claim 6 wherein the secondary process gas is an oxidant.
Claim 9
Dependent Claim
14 words
The method according to claim 6 wherein the secondary process gas is a non-oxidant.
Claim 10
Dependent Claim
14 words
The method according to claim 6 wherein said secondary process gases are injected radially.
Claim 11
Dependent Claim
14 words
The method according to claim 6 wherein said secondary process gases are injected tangentially.
Claim 12
Dependent Claim
16 words
The method according to claim 6 wherein said secondary process gases are injected at ambient temperature.
Claim 13
Dependent Claim
19 words
The method according to claim 6 comprising additionally the step of pre-heating said secondary process gases prior to injection.