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Process for the preparation of acetaldehyde

Assignee: Rhone Poulenc Industries SA
•
Filing: 1980-06-30
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Granted: 1981-12-15
•
Expires: 2000-06-30
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Abstract

Abstract A process for the carbonylation of methanol to produce acetaldehyde comprising reacting methanol in the presence of hydrogen, cobalt, ruthenium, at least one ionic halide, and at least one alkyl halide, the molar ratio Ru/Co being at most equal to about 2, and the cobalt concentration being at most about 50 milligram atoms per liter of reaction medium.

Inventors

  • 👤 Jean Gauthier-Lafaye
  • 👤 Robert Perron

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 14:03
CPC Classifications
C; C07; C07C; C07C45/00; C07C45/49

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 178 words
A process of producing acetaldehyde by hydrocarbonylating methanol which comprises: reacting methanol with a mixture of carbon monoxide and hydrogen, at a temperature of between about 180° C. and about 300° C. under a total pressure of between about 50 and about 600 bars, in the presence of cobalt and ruthenium, of at least one ionic halide, the cation of which is chosen from the group consisting of alkali-metal cations, alkaline earth metal cations, quaternary ammonium cations, and quaternary phosphonium cations, and of at least one alkyl halide, the alkyl halide having an alkyl radical of up to about sixteen carbon atoms, the molar ratio X - /Co, X - being the halide ion originating from the ionic halide, being at least about 5, the content of halogen X, X being the halogen originating from the alkyl halide, being at least about 2 millimols per liter of reaction medium, the concentration of cobalt being at most about 50 milligram atoms per liter of reaction medium and the molar ratio of ruthenium to cobalt being at most about 2.
Claim 2
Dependent Claim 178 words
A process of producing acetaldehyde by hydrocarbonylating methanol which comprises: reacting methanol with a mixture of carbon monoxide and hydrogen, at a temperature of between about 180° C. and about 300° C. under a total pressure of between about 50 and about 600 bars, in the presence of cobalt and ruthenium, of at least one ionic halide, the cation of which is chosen from the group consisting of alkali-metal cations, alkaline earth metal cations, quaternary ammonium cations, and quaternary phosphonium cations, and of at least one alkyl halide, the alkyl halide having an alkyl radical of up to about sixteen carbon atoms, the molar ratio X - /Co, X - being the halide ion originating from the ionic halide, being at least about 5, the content of halogen X, X being the halogen originating from the alkyl halide, being at least about 2 millimols per liter of reaction medium, the concentration of cobalt being at most about 50 milligram atoms per liter of reaction medium and the molar ratio of ruthenium to cobalt being at most about 2.
Claim 3
Dependent Claim 34 words
A process according to claim 1, wherein the alkyl halide is selected from the among the class consisting of chlorides, bromides, and iodides, having from about 1 to 4 carbon atoms in the molecule.
Claim 4
Dependent Claim 14 words
A process according to claim 2, wherein the alkyl halide is a methyl halide.
Claim 5
Dependent Claim 48 words
A process according to claim 3, wherein the methyl halide is at least partially produced in situ from at least one compound chosen from the group consisting of molecular chlorine, molecular bromine, and molecular iodine, the corresponding hydrohalic acids, cobalt bromide, and iodide and ruthenium bromide and iodide.
Claim 6
Dependent Claim 25 words
A process according to claim 1, wherein the cation of the ionic halide is chosen from among alkali metal cations and alkaline earth metal cations.
Claim 7
Dependent Claim 13 words
A process according to claim 1, wherein the ionic halide is an iodide.
Claim 8
Dependent Claim 13 words
A process according to claim 1, wherein the alkyl halide is an iodide.
Claim 9
Dependent Claim 18 words
A process according to claim 1, wherein the ratio X 31 /Co is between about 5 and 150.
Claim 10
Dependent Claim 24 words
A process according to claim 1, wherein the content of halogen X is between about 10 and 100 millimols per liter of reaction medium.
Claim 11
Dependent Claim 25 words
A process according to claim 1, wherein the concentration of the cobalt is between about 0.5 and 30 milligram atoms per liter of reaction medium.
Claim 12
Dependent Claim 18 words
A process according to claim 1, wherein the gram atom ratio Ru/Co is between about 0.01 and 1.
Claim 13
Dependent Claim 17 words
A process according to claim 1, wherein the total pressure is between about 75 and 300 bars.
Claim 14
Dependent Claim 16 words
A process according to claim 1, wherein the temperature is between about 180° and 230° C.
Claim 15
Dependent Claim 15 words
A process according to claim 1, wherein said process is conducted in the liquid phase.
Claim 16
Dependent Claim 23 words
A process according to claim 1, wherein the mixture of carbon monoxide and hydrogen contains at least about 25 mol percent of hydrogen.
Claim 17
Dependent Claim 24 words
A process according to claim 1, wherein the mixture of carbon monoxide and hydrogen contains between about 25 and 95 mol percent of hydrogen.
Claim 18
Dependent Claim 23 words
A process according to claim 1, wherein the mixture of carbon monoxide and hydrogen contains from about 40 to 80 mol percent hydrogen.
Claim 19
Dependent Claim 17 words
A process according to claim 1, wherein the total pressure is between about 100 and 200 bars.
Claim 20
Dependent Claim 19 words
A process according to claim 1 in which a major portion of the methanol converted is converted to acetaldehyde.
Claim 21
Dependent Claim 27 words
A process according to claim 1 in which at least about 180 grams of acetaldehyde is produced per hour of reaction time per liter of reaction volume.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-12-14 1985-06-15 1985-12-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-12-14 1989-06-15 1989-12-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-12-14 1993-06-15 1993-12-15 $7700.00 Window Closed / Lapsed

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