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US4420739A Expired / Lapsed US ⏱️ 0.0 years remaining

Liquid-cooled electrical assembly

Assignee: Individual
•
Filing: 1981-08-31
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Granted: 1983-12-13
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Expires: 2001-08-31
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Abstract

Abstract A liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component under current flow. In this assembly, liquid coolant flows into an inlet in the cooling arrangement and the heated-up coolant is removed through an outlet. In order to increase the power handling capacity of such an arrangement over that of known arrangements having similar dimensions, a cooler is constructed from sheet-like or layer-like cooling elements, each of which have an entrance or inlet opening and an exit or outlet opening for the liquid coolant. The cooling elements are stacked together in alternating fashion with the electrical components so that the entrance openings and exit openings of the cooling elements are in direct connection with the inlet and outlet of the whole cooler. This kind of assembly will find many preferred applications when they are constructed as resistors or power semiconductors.

Inventors

  • 👤 Peter Herren

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 01:12
CPC Classifications
F; F28; F28D; F28D9/00; F28D9/0031; F28D9/0043; F28F; F28F9/00; F28F9/02; F28F9/026; H; H01; H01C; H01C1/00; H01C1/08; H01C1/082; H10; H10W; H10W40/00; H10W40/40; H10W40/47; F28D21/00; F28D2021/0019; F28D2021/0028; F28D2021/0029; F28F2250/00; F28F2250/10; F28F2250/104

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 163 words
In a liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component with current flowing through it and having a coolant liquid flowing into an inlet of a cooler and heated-up coolant removed from the cooler through an outlet, the improvement which comprises: the cooler comprising substantially sheet-like cooling elements each having an inlet opening and an outlet opening for the coolant; the cooling elements and electrical components being alternately stacked together to form a pile; the inlet opening of each cooling element being directly connected with a liquid coolant inlet of the cooler; the outlet opening of each cooling element being directly connected with a liquid coolant outlet of the cooler; each said inlet opening and outlet opening of each cooling element having a lengthwise axis disposed substantially perpendicular to a plane containing such cooling element; and said inlet openings and said outlet openings of said cooling elements mutually interconnecting said cooling elements in flow communication with one another.
Claim 2
Dependent Claim 163 words
In a liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component with current flowing through it and having a coolant liquid flowing into an inlet of a cooler and heated-up coolant removed from the cooler through an outlet, the improvement which comprises: the cooler comprising substantially sheet-like cooling elements each having an inlet opening and an outlet opening for the coolant; the cooling elements and electrical components being alternately stacked together to form a pile; the inlet opening of each cooling element being directly connected with a liquid coolant inlet of the cooler; the outlet opening of each cooling element being directly connected with a liquid coolant outlet of the cooler; each said inlet opening and outlet opening of each cooling element having a lengthwise axis disposed substantially perpendicular to a plane containing such cooling element; and said inlet openings and said outlet openings of said cooling elements mutually interconnecting said cooling elements in flow communication with one another.
Claim 3
Dependent Claim 19 words
The liquid-cooled assembly according to claim 1, wherein: the cooling elements and the electrical components are adhesively bonded together.
Claim 4
Dependent Claim 22 words
The liquid-cooled assembly according to claim 1, wherein: the cooling elements and the electrical components are held together in a clamping arrangement.
Claim 5
Dependent Claim 27 words
The liquid-cooled assembly according to claim 1, including: a layer of dielectric material on at least one side of the cooling elements which face the electrical components.
Claim 6
Dependent Claim 21 words
The liquid-cooled assembly according to claim 4, wherein: said dielectric layer is in contact with a layer of heat distributing material.
Claim 7
Dependent Claim 17 words
The liquid-cooled assembly according to claim 4, wherein: said dielectric layer contains at least one sintered oxide.
Claim 8
Dependent Claim 15 words
The liquid-cooled assembly according to claim 4, wherein: said dielectric layer contains at least mica.
Claim 9
Dependent Claim 15 words
The liquid-cooled assembly according to claim 4, wherein: said dielectric layer contains anodized aluminum sheet.
Claim 10
Dependent Claim 49 words
The liquid-cooled assembly according to claim 1 wherein: at least one said inlet opening and outlet opening are located on opposite ends of each cooling element; channel means for interconnecting said inlet and outlet openings; and baffle means provided at the region of the inlet openings and outlet openings.
Claim 11
Dependent Claim 33 words
The liquid-cooled assembly according to claim 9, wherein: each cooling element is provided with two cover plates and a spacer between said cover plates; and each said spacer being provided with longitudinal ribs.
Claim 12
Dependent Claim 17 words
The liquid-cooled assembly according to claim 10, wherein: said longitudinal ribs are welded to said cover plates.
Claim 13
Dependent Claim 23 words
The liquid-cooled assembly according to claim 10, wherein: said longitudinal ribs and baffle means are etched into a related one of said spacers.
Claim 14
Dependent Claim 18 words
The liquid-cooled assembly according to claim 10, wherein: each said spacer is formed from section rolled metal sheet.
Claim 15
Dependent Claim 19 words
The liquid-cooled assembly according to claim 1, wherein: said electrical component comprises at least one wafer of semiconducting material.
Claim 16
Dependent Claim 21 words
The liquid-cooled assembly according to claim 1, wherein: each said electrical component comprises at least one sheet-type resistive element constituting resistor.
Claim 17
Dependent Claim 84 words
The liquid-cooled assembly according to claim 15, wherein: each of said resistive elements contain conductive paths deposited on an insulating substrate in a non-inductive pattern in a current-compensating manner; PG,19 said resistive elements having electrical contacts; an electrical contact of a first resistive element being connected by a welding seam located outside of the cooling element to an electrical contact of a second resistive element separated from the first one by a cooling element; and said cooling element being connected to a defined potential.
Claim 18
Dependent Claim 223 words
In a liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component with current flowing through it and having a coolant liquid flowing into an inlet of a cooler and heated-up coolant removed from the cooler through an outlet, the improvement which comprises: the cooler comprising substantially sheet-like cooling elements each having an inlet opening and an outlet opening for the coolant; the cooling elements and electrical components being alternately stacked together to form a pile; the inlet opening of each cooling element being directly connected with a liquid coolant inlet of the cooler; the outlet opening of each cooling element being directly connected with a liquid coolant outlet of the cooler; each said electrical component comprising at least one sheet-type resistive element making up a resistor; each of said resistive elements contain conductive paths deposited on an insulating substrate in a non-inductive pattern in a current-compensating manner; said resistive elements having electrical contacts; an electrical contact of a first resistive element being connected by a welding seam located outside of the cooling element to an electrical contact of a second resistive element separated from the first one by a cooling element; said cooling element being connected to a defined potential; and each cooling element is held at the same potential as the electrical contact of a neighboring resistive element.
Claim 19
Dependent Claim 223 words
In a liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component with current flowing through it and having a coolant liquid flowing into an inlet of a cooler and heated-up coolant removed from the cooler through an outlet, the improvement which comprises: the cooler comprising substantially sheet-like cooling elements each having an inlet opening and an outlet opening for the coolant; the cooling elements and electrical components being alternately stacked together to form a pile; the inlet opening of each cooling element being directly connected with a liquid coolant inlet of the cooler; the outlet opening of each cooling element being directly connected with a liquid coolant outlet of the cooler; each said electrical component comprising at least one sheet-type resistive element making up a resistor; each of said resistive elements contain conductive paths deposited on an insulating substrate in a non-inductive pattern in a current-compensating manner; said resistive elements having electrical contacts; an electrical contact of a first resistive element being connected by a welding seam located outside of the cooling element to an electrical contact of a second resistive element separated from the first one by a cooling element; said cooling element being connected to a defined potential; and each cooling element is held at the same potential as the electrical contact of a neighboring resistive element.
Claim 20
Dependent Claim 222 words
In a liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component with current flowing through it and having a coolant liquid flowing into an inlet of a cooler and heated-up coolant removed from the cooler through an outlet, the improvement which comprises: the cooler comprising substantially sheet-like cooling elements each having an inlet opening and an outlet opening for the coolant; the cooling elements and electrical components being alternately stacked together to form a pile; the inlet opening of each cooling element being directly connected with a liquid coolant inlet of the cooler; the outlet opening of each cooling element being directly connected with a liquid coolant outlet of the cooler; each said electrical component comprising at least one sheet-type resistive element making up a resistor; each of said resistive elements contain conductive paths deposited on an insulating substrate in a non-inductive pattern in a current-compensating manner; said resistive elements having electrical contacts; an electrical contact of a first resistive element being connected by a welding seam located outside of the cooling element to an electrical contact of a second resistive element separated from the first one by a cooling element; said cooling element being connected to a defined potential; and each cooling element is connected to a junction of two resistors of a resistive voltage divider network.
Claim 21
Dependent Claim 222 words
In a liquid-cooled electrical assembly containing an arrangement for cooling at least one electrical component with current flowing through it and having a coolant liquid flowing into an inlet of a cooler and heated-up coolant removed from the cooler through an outlet, the improvement which comprises: the cooler comprising substantially sheet-like cooling elements each having an inlet opening and an outlet opening for the coolant; the cooling elements and electrical components being alternately stacked together to form a pile; the inlet opening of each cooling element being directly connected with a liquid coolant inlet of the cooler; the outlet opening of each cooling element being directly connected with a liquid coolant outlet of the cooler; each said electrical component comprising at least one sheet-type resistive element making up a resistor; each of said resistive elements contain conductive paths deposited on an insulating substrate in a non-inductive pattern in a current-compensating manner; said resistive elements having electrical contacts; an electrical contact of a first resistive element being connected by a welding seam located outside of the cooling element to an electrical contact of a second resistive element separated from the first one by a cooling element; said cooling element being connected to a defined potential; and each cooling element is connected to a junction of two resistors of a resistive voltage divider network.
Claim 22
Dependent Claim 41 words
The liquid-cooled assembly according to claim 1, further including: a respective sealing element arranged between the inlet openings and between the outlet openings of each two successive cooling elements of said pile of alternately stacked together cooling elements and electrical components.

References Cited (Backward Citations)

US2501331A Cited
US3075360A Cited
US3300746A Cited
US4268850A Cited
US4322737A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-12-12 1987-06-13 1987-12-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-12-12 1991-06-13 1991-12-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-12-12 1995-06-13 1995-12-13 $7700.00 Window Closed / Lapsed

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