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US4440629A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrocarbon hydrocracking process

Assignee: Honeywell UOP LLC
•
Filing: 1982-09-13
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Granted: 1984-04-03
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Expires: 2002-09-13
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Abstract

Abstract A process for the direct catalytic conversion of hydrocarbon oil is disclosed wherein the hydrocarbon feedstock, hydrogen and hot solid catalyst particles are contacted at a temperature from about 600 DEG F. to about 995 DEG F. to form a suspension in a riser reactor thereby producing lower boiling hydrocarbon components.

Inventors

  • 👤 Laurence O. Stine

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 18:20
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/24; C10G47/30

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 177 words
A process for hydrocracking hydrocarbon feedstocks to lower boiling components which comprises: (a) combining said hydrocarbon feedstock and hydrogen containing gas with hot solid zeolitic active catalyst particles, the weight ratio of catalyst to oil being within the range between 1 and 15, with hydrogen pressure being maintained within the range between 200 psig and 2000 psig, to form a suspension; (b) passing said suspension through a riser reaction zone at a temperature between about 600° F. and less than 1000° F. to catalytically crack said feedstock while avoiding thermal conversion of said feedstock and providing a hydrocarbon residence time between about 1 second and 10 minutes; (c) separating and recovering said lower boiling components and said solid catalyst particles; (d) regenerating at least a portion of the separated solid catalyst particles with a water-free oxygen-containing gas in a fluidized bed operated at conditions to produce regenerated catalyst and gaseous products consisting essentially of carbon monoxide and carbon dioxide; and (e) returning at least a portion of the regenerated catalyst combined with the hydrocarbon feedstock and hydrogen.
Claim 2
Dependent Claim 177 words
A process for hydrocracking hydrocarbon feedstocks to lower boiling components which comprises: (a) combining said hydrocarbon feedstock and hydrogen containing gas with hot solid zeolitic active catalyst particles, the weight ratio of catalyst to oil being within the range between 1 and 15, with hydrogen pressure being maintained within the range between 200 psig and 2000 psig, to form a suspension; (b) passing said suspension through a riser reaction zone at a temperature between about 600° F. and less than 1000° F. to catalytically crack said feedstock while avoiding thermal conversion of said feedstock and providing a hydrocarbon residence time between about 1 second and 10 minutes; (c) separating and recovering said lower boiling components and said solid catalyst particles; (d) regenerating at least a portion of the separated solid catalyst particles with a water-free oxygen-containing gas in a fluidized bed operated at conditions to produce regenerated catalyst and gaseous products consisting essentially of carbon monoxide and carbon dioxide; and (e) returning at least a portion of the regenerated catalyst combined with the hydrocarbon feedstock and hydrogen.
Claim 3
Dependent Claim 13 words
The process of claim 1 wherein said hydrocarbon feedstock comprises vacuum gas oil.
Claim 4
Dependent Claim 12 words
The process of claim 1 wherein said hydrocarbon feedstock comprises reduced crude.
Claim 5
Dependent Claim 12 words
The process of claim 1 wherein said hydrocarbon feedstock comprises demetalized oil.
Claim 6
Dependent Claim 12 words
The process of claim 1 wherein said hydrocarbon feedstock comprises whole crude.
Claim 7
Dependent Claim 13 words
The process of claim 1 wherein said catalyst particles comprise a zeolitic matrix.
Claim 8
Dependent Claim 11 words
The process of claim 1 wherein said oxygen-containing gas is air.
Claim 9
Dependent Claim 21 words
The process of claim 1 wherein step (d) is conducted at a temperature from about 800° F. to about 1500° F.
Claim 10
Dependent Claim 17 words
The process of claim 1 wherein said catalyst particles are less than 200 microns in nominal diameter.
Claim 11
Dependent Claim 27 words
The process of claim 1 wherein said hydrogen is present in an amount from about 500 to about 20,000 standard cubic feet per barrel of hydrocarbon feedstock.
Claim 12
Dependent Claim 13 words
The process of claim 1 wherein said catalyst particles comprise a metal component.
Claim 13
Dependent Claim 23 words
The process of claim 11 wherein said metal component is cobalt, tungsten, nickel, vanadium, molybdenum, platinum, palladium, copper, iron or a compound thereof.

References Cited (Backward Citations)

US3242067A Cited
US3412013A Cited
US3838039A Cited
US3932269A Cited
US3855870A Cited
US3956104A Cited
US4316794A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-04-03 1987-10-03 1988-04-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-04-03 1991-10-03 1992-04-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-04-03 1995-10-03 1996-04-03 $7700.00 Window Closed / Lapsed

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