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Copper catalyst compositions for fluid-bed oxyhydrochlorination of ethylene

Assignee: Geon Co
•
Filing: 1982-05-17
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Granted: 1984-05-01
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Expires: 2002-05-17
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Abstract

Abstract A fluidizable catalyst composition is provided having cupric chloride deposited on a fluidizable, modified gamma alumina support in which the support has incorporated, prior to the deposit of copper, from 0.5% to 3.0% by weight based on the weight of the support of at least one metal selected from the group consisting of potassium, lithium, rubidium, cesium, alkaline earth metals, rare earth metals, or combinations thereof. Such catalyst compositions are extremely useful as the fluid bed catalyst in the vapor phase oxyhydrochlorination reaction of ethylene, oxygen and hydrogen chloride to produce 1,2-dichloroethane. The use of the catalysts results in improved EDC efficiency based on ethylene and avoids operating problems caused by stickiness of the catalyst in the fluid bed. Incorporation of a combination of potassium and barium in the fluidizable gamma alumina support, prior to deposit of the copper, produces an excellent catalyst for a fluid bed ethylene oxyhydrochlorination process in which the vent gases from the process are recycled.

Inventors

  • 👤 Jamal S. Eden

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 22:11
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/06; B01J27/08; B01J27/10; B01J23/00; B01J23/70; B01J23/76; B01J23/78; B01J23/83; C; C07; C07C; C07C17/00; C07C17/093; C07C17/15; C07C17/152; C07C17/156

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 128 words
A catalyst composition consisting essentially of 2% to 12% by weight of copper, as cupric chloride, on a fluidizable gamma alumina support having a surface area of about 60 to about 200 m 2 g, wherein said support is modified prior to the deposit of copper by incorporating in it from 0.5% to 3.0% by weight based on the weight of the support of at least one added metal selected from the group consisting of potassium, lithium, rubidium, cesium, alkaline earth metals, rare earth metals and combinations thereof, by admixing a water soluble salt of the metal(s) with the gamma alumina support, drying the mix, and calcining the mix at 350° C. to 600° C. for about 4 to about 16 hours and before the copper is deposited.
Claim 2
Dependent Claim 128 words
A catalyst composition consisting essentially of 2% to 12% by weight of copper, as cupric chloride, on a fluidizable gamma alumina support having a surface area of about 60 to about 200 m 2 g, wherein said support is modified prior to the deposit of copper by incorporating in it from 0.5% to 3.0% by weight based on the weight of the support of at least one added metal selected from the group consisting of potassium, lithium, rubidium, cesium, alkaline earth metals, rare earth metals and combinations thereof, by admixing a water soluble salt of the metal(s) with the gamma alumina support, drying the mix, and calcining the mix at 350° C. to 600° C. for about 4 to about 16 hours and before the copper is deposited.
Claim 3
Dependent Claim 17 words
The catalyst composition of claim 1 wherein the metal incorporated in the gamma alumina support is potassium.
Claim 4
Dependent Claim 17 words
The catalyst composition of claim 1 wherein the metal incorporated in the gamma alumina support is cesium.
Claim 5
Dependent Claim 17 words
The catalyst composition of claim 1 wherein the metal incorporated in the gamma alumina support is lithium.
Claim 6
Dependent Claim 20 words
A catalyst composition of claim 1 wherein the metal incorporated in the gamma alumina support is an alkaline earth metal.
Claim 7
Dependent Claim 17 words
The catalyst composition of claim 5 wherein the metal incorporated in the gamma alumina support is barium.
Claim 8
Dependent Claim 20 words
A catalyst composition of claim 1 wherein the metal incorporated in the gamma alumina support is a rare earth metal.
Claim 9
Dependent Claim 17 words
The catalyst composition of claim 7 wherein the metal incorporated in the gamma alumina support is lanthanum.
Claim 10
Dependent Claim 19 words
The catalyst composition of claim 1 wherein the metals incorporated in the gamma alumina support are potassium and barium.
Claim 11
Dependent Claim 19 words
The catalyst composition of claim 1 wherein the metals incorporated in the gamma alumina support are potassium and lanthanum.
Claim 12
Dependent Claim 19 words
The catalyst composition of claim 1 wherein the metals incorporated in the gamma alumina support are potassium and cesium.
Claim 13
Dependent Claim 19 words
The catalyst composition of claim 1 wherein the metals incorporated in the gamma alumina support are barium and lanthanum.

References Cited (Backward Citations)

CA659895A Cited
CA701913A Cited
US2271056A Cited
US3488398A Cited
US3427359A Cited
US4069170A Cited
US4124534A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-05-01 1987-10-31 1988-05-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-05-01 1991-10-31 1992-05-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-05-01 1995-10-31 1996-05-01 $7700.00 Window Closed / Lapsed

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