Abstract A target body composed of a select target material is attached to a cooling plate for sputtering systems in such a manner that substantially no bubbles, pores or oxide layers are present in the ultimate solder joint between the surfaces joined together. A pre-soldered target body and a corresponding presoldered cooling plate are exposed, in a vacuum, to a temperature above the melting point of the solder utilized so that degasification of the liquified solder occurs and any oxide layers present are decomposed and purged from the solder. Upon cooling in vacuum, the solder resolidifies and excludes any air bubbles, pores or oxide layers. A frame body with a two-step recess, with a lower recess or opening snugly fitting about a cooling plate and an upper opening freely fitting about the solder joint can be used to practice this technique. A subsequent reflow soldering can likewise occur in vacuum at a temperature above the melting point of the solder utilized.
A device for attaching a target body composed of a select target material onto a cooling plate for sputtering systems through a solder joint between facing surfaces of said body and plate so that substantially no air bubbles, pores or oxide layers exist in the solder joint or on said facing surfaces, comprising: a molten solder-impermeable frame body having an outer and an inner vertical surface defining a central recess adapted to receive an assembled target body and cooling plate; said central recess having two spaced-apart inner side walls joined to one another by a shoulder wall; an upper inner side wall of said recess defining a first opening of a size adapted to freely receive at least the solder joint area between an assembled target body and cooling plate so that a fluid-receiving gap is defined between outer edges of the solder joint and an inner peripheral surface of said first opening; a lower inner side wall of said recess defining a second opening of a size adapted to snuggly mate in a molten solder-impermeable manner with outer peripheral side surfaces of said cooling plate; whereby when said frame body is operationally positioned on an assembled target body and cooling plate with the solder joint therebetween and the resulting assembly is exposed in vacuum to a temperature above the melting point of the solder defining the solder joint, any air bubbles, pores or oxide layers present in the solder or on facing surfaces of the body and plate are removed from the liquified gas and escape through the fluid-receiving gap.
Claim 2
Independent Claim
261 words
A device for attaching a target body composed of a select target material onto a cooling plate for sputtering systems through a solder joint between facing surfaces of said body and plate so that substantially no air bubbles, pores or oxide layers exist in the solder joint or on said facing surfaces, comprising: a molten solder-impermeable frame body having an outer and an inner vertical surface defining a central recess adapted to receive an assembled target body and cooling plate; said central recess having two spaced-apart inner side walls joined to one another by a shoulder wall; an upper inner side wall of said recess defining a first opening of a size adapted to freely receive at least the solder joint area between an assembled target body and cooling plate so that a fluid-receiving gap is defined between outer edges of the solder joint and an inner peripheral surface of said first opening; a lower inner side wall of said recess defining a second opening of a size adapted to snuggly mate in a molten solder-impermeable manner with outer peripheral side surfaces of said cooling plate; whereby when said frame body is operationally positioned on an assembled target body and cooling plate with the solder joint therebetween and the resulting assembly is exposed in vacuum to a temperature above the melting point of the solder defining the solder joint, any air bubbles, pores or oxide layers present in the solder or on facing surfaces of the body and plate are removed from the liquified gas and escape through the fluid-receiving gap.
Claim 3
Dependent Claim
52 words
A device as defined in claim 1, wherein said shoulder wall joining the upper and lower side walls of the central recess is located, when the frame body is operationally positioned on the assembled target body and cooling plate with the solder joint therebetween, below the lower surface of said solder joint.