Lead electrode connection in a semiconductor device

Claim 2

A semiconductor device comprising a plurality of external leads to be bonded to a plurality of contacts by the application of a heat-bonding tool thereto, said heat-bonding tool exhibiting a nonuniform heat distribution, gradient when applied to said plurality of contacts and said plurality of external leads to be heat-bonded thereto, said plurality of contacts and external leads selectively having varying sizes and areas for varying the bonding area therebetween, thereby achieving effective bonding despite said nonuniform heat distribution of said heat-bonding tool, said variation in the bonding area between the contacts and external leads compensating for the variations in said heat distribution thereby establishing a substantially uniform bonding strength between said contacts and said external leads.

Claim 3

The semicondutor device set forth in claim 1, wherein said semiconductor device has at least three corners.

Claim 4

The semiconductor device set forth in claim 1, wherein said semiconductor device is rectangular and a bonding connection positioned at a corner of said semiconductor device is larger than the remaining bonding connections.

Claim 5

The semiconductor device of claim 1 wherein the contacts are attached to a semiconductor pellet.

Claim 6

The semiconductor device of claim 4 wherein said contacts and external leads are varied in size and area depending on their location on the semiconductor pellet.

Claim 7

The semiconductor device of claim 1 wherein the contacts are gold-covered, raised, metallic contacts.

Claim 8

The semiconductor device of claim 6 wherein the external leads are tin plated copper leads.

Claim 9

In a semiconductor device comprising a plurality of external leads to be bonded to a plurality of contacts by the application of a heat-bonding tool thereto which has a heating head covering an area corresponding to a plurality of pairs of external leads and contacts, said heating head exhibiting variations in local heat distribution when applied to said plurality of pairs to be heat-bonded thereto, the improvement which comprises providing said plurality of pairs having different contact areas between the external leads and the contacts, depending on the variations in local heat distribution of the heating head, all of the different contact areas being contacted by the heating head at one time, said pairs of external leads and contacts being with uniform bonding strength despite the variations in local heat distribution of the heating head, the difference between the contact areas functioning to compensate for said variations in the local heat distribution.

Claim 10

In a semiconductor device comprising a plurality of external leads to be bonded to a plurality of contacts by the application of a heat-bonding tool thereto which has a heating head covering an area corresponding to a plurality of pairs of external leads and contacts, said heating head exhibiting variations in local heat distribution when applied to said plurality of pairs to be heat-bonded thereto, the improvement which comprises providing said plurality of pairs having different contact areas between the external leads and the contacts, depending on the variations in local heat distribution of the heating head, all of the different contact areas being contacted by the heating head at one time, said pairs of external leads and contacts being with uniform bonding strength despite the variations in local heat distribution of the heating head, the difference between the contact areas functioning to compensate for said variations in the local heat distribution.

Claim 11

The semiconductor device of claim 1 or 8 wherein the contact area between the external leads and the contacts is increased where the heat distribution of the heat-bonding tool is lowest and wherein the contact area between the external leads and the contacts is reduced where the heat distribution of the heat-bonding tool is highest said variance in the contact area being achieved by increasing or decreasing the size of the contact or by increasing or decreasing the amount of the external leads in surface contact with the contact.