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US4594766A Expired / Lapsed US ⏱️ 0.0 years remaining

Optical fiber cables having improved hermeticity

Assignee: Olin Corp
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Filing: 1985-02-25
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Granted: 1986-06-17
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Expires: 2005-02-25
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Abstract

Abstract The present invention relates to a process and apparatus for fabricating optical fiber cables having improved hermeticity. The optical fiber cables are formed by first reducing the water content of the buffer material surrounding each optical fiber. Thereafter, the dried optical fiber(s) are encapsulated into a metal or metal alloy tube. After fiber encapsulation, the tube may be sealed to prevent the ingress of moisture and/or water from the surrounding environment.

Inventors

  • 👤 Warren F. Smith, Jr.
  • 👤 Eugene Shapiro
  • 👤 Joseph Winter

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 07:43
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/44; G02B6/4479; G02B6/4486; G02B6/4488; G02B6/4401; G02B6/4415; G02B6/4427; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/49888

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 53 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber so as to reduce the water content of said buffer material; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 2
Dependent Claim 53 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber so as to reduce the water content of said buffer material; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 3
Dependent Claim 50 words
The process of claim 1 wherein said encapsulating step comprises: providing a continuous length metal or metal alloy strip and at least one tube forming die; pulling said strip through said at least one die to form said tube; and inserting said at least one fiber into said forming tube.
Claim 4
Dependent Claim 15 words
The process of claim 2 further comprising: sealing said tube to provide a hermetic assembly.
Claim 5
Dependent Claim 35 words
The process of claim 3 wherein said sealing step comprises: passing said tube and said at least one encapsulated fiber through a molten sealing material to form a thin, substantially uniform coating about said tube.
Claim 6
Dependent Claim 20 words
The process of claim 3 further comprising: forming at least one non-metallic layer about said tube after said sealing step.
Claim 7
Dependent Claim 82 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in an atmosphere having a dew point less than about 0° F. at a temperature in the range of about 20° C. to about 100° C. for a time in the range of about 3 hours to about 60 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 8
Dependent Claim 82 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in an atmosphere having a dew point less than about 0° F. at a temperature in the range of about 20° C. to about 100° C. for a time in the range of about 3 hours to about 60 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 9
Dependent Claim 73 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in a vacuum at a temperature in the range of about 20° C. to about 100° C. for a time in the range of about 3 hours to about 100 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 10
Dependent Claim 73 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in a vacuum at a temperature in the range of about 20° C. to about 100° C. for a time in the range of about 3 hours to about 100 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 11
Dependent Claim 77 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in a furnace having a vacuum at a temperature in the range of about 20° C. to about 60° C. for a time period in the range of about 5 hours to about 50 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 12
Dependent Claim 77 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in a furnace having a vacuum at a temperature in the range of about 20° C. to about 60° C. for a time period in the range of about 5 hours to about 50 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 13
Dependent Claim 78 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in a furnace having an atmosphere with a dewpoint less than about -50° F. at a temperature in the range of about 30° C. to about 60° C. for about 5 hours to about 50 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 14
Dependent Claim 78 words
A process for fabricating an optical fiber communication cable, said process comprising: providing at least one optical fiber having a buffer material; drying each said optical fiber in a furnace having an atmosphere with a dewpoint less than about -50° F. at a temperature in the range of about 30° C. to about 60° C. for about 5 hours to about 50 hours; and encapsulating said at least one optical fiber in a metal or metal alloy tube.
Claim 15
Independent Claim 57 words
An apparatus for fabricating an optical fiber communication cable, said apparatus comprising: means for subjecting at least one optical fiber having a buffer material to a drying treatment for reducing the water content of said buffer material; and means for encapsulating said at least one optical fiber into a metal or metal alloy tube after said treatment.
Claim 16
Independent Claim 57 words
An apparatus for fabricating an optical fiber communication cable, said apparatus comprising: means for subjecting at least one optical fiber having a buffer material to a drying treatment for reducing the water content of said buffer material; and means for encapsulating said at least one optical fiber into a metal or metal alloy tube after said treatment.
Claim 17
Dependent Claim 44 words
The apparatus of claim 10 further comprising: said encapsulating means including at least one die for forming a continuous length of metal or metal alloy strip into said tube; and means for inserting said at least one dried optical fiber into said forming tube.
Claim 18
Dependent Claim 17 words
The apparatus of claim 11 further comprising: means for sealing said tube to provide a hermetic assembly.
Claim 19
Dependent Claim 29 words
The apparatus of claim 12 wherein said sealing means comprises a bath of molten sealing material through which said tube and said at least one encapsulated fiber are drawn.
Claim 20
Dependent Claim 14 words
The apparatus of claim 12 wherein said sealing means comprises a wave soldering apparatus.
Claim 21
Dependent Claim 18 words
The apparatus of claim 12 further comprising: means for fabricating at least one external layer about said tube.
Claim 22
Dependent Claim 42 words
The apparatus of claim 12 wherein said encapsulating means further comprises: means for applying a tensile force to said strip and said at least one fiber to pull said strip and said at least one fiber through said at least one die.
Claim 23
Dependent Claim 16 words
The apparatus of claim 10 wherein said water content reducing means comprises a fiber drying device.
Claim 24
Dependent Claim 12 words
The apparatus of claim 17 wherein said drying device comprises a furnace.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-16 1989-12-16 1990-06-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-16 1993-12-16 1994-06-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-16 1997-12-16 1998-06-17 $7700.00 Window Closed / Lapsed

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