Claims Analysis
Total Claims: 23
Claim 1
Independent Claim
164 words
In a method for manufacturing an amorphous metal alloy body including the steps of: forming an intermediate product of at least a first alloy component and a second alloy component in powder form wherein each alloy component in the intermediate product has at least one dimension of at most about 1 μm in extent said forming step including a compacting step; and converting the intermediate product into a body having an amorphous metal alloy structure by a diffusion reaction at a predetermined elevated temperature; the improvement comprising: producing a mixture powder by milling a mixture of at least said first alloy component powder and said second alloy component powder and terminating the milling at a time so that the particles of the produced mixture powder are formed of predominately layer-like structures of said at least said first and second alloy components; and then effecting said compacting step by compacting and deforming the produced mixture powder to form the intermediate product having a predetermined shape.
Claim 2
Dependent Claim
164 words
In a method for manufacturing an amorphous metal alloy body including the steps of: forming an intermediate product of at least a first alloy component and a second alloy component in powder form wherein each alloy component in the intermediate product has at least one dimension of at most about 1 μm in extent said forming step including a compacting step; and converting the intermediate product into a body having an amorphous metal alloy structure by a diffusion reaction at a predetermined elevated temperature; the improvement comprising: producing a mixture powder by milling a mixture of at least said first alloy component powder and said second alloy component powder and terminating the milling at a time so that the particles of the produced mixture powder are formed of predominately layer-like structures of said at least said first and second alloy components; and then effecting said compacting step by compacting and deforming the produced mixture powder to form the intermediate product having a predetermined shape.
Claim 3
Dependent Claim
17 words
A method according to claim 1 wherein said intermediate product is produced by a further deforming step.
Claim 4
Dependent Claim
25 words
A method according to claim 1 wherein the termination time of milling is determined by sectional examination of the particles of the produced mixture powder.
Claim 5
Dependent Claim
16 words
A method according to claim 1 wherein the milling takes place in a protective gas atmosphere.
Claim 6
Dependent Claim
17 words
A method according to claim 1 wherein the milling takes place at least at one predetermined temperature.
Claim 7
Dependent Claim
24 words
A method according to claim 1 wherein said predominantly layer-like structures each have a thickness of from about 0.01 μm to about 0.9 μm.
Claim 8
Dependent Claim
24 words
A method according to claim 6 wherein said predominantly layer-like structures each have a thickness of from about 0.05 μm to about 0.5 μm.
Claim 9
Dependent Claim
24 words
A method according to claim 6 wherein said particles of said produced mixture powder have diameters from about 10 μm to about 200 μm.
Claim 10
Dependent Claim
24 words
A method according to claim 7 wherein said particles of said produced mixture powder have diameters from about 20 μm to about 100 μm.
Claim 11
Dependent Claim
19 words
A method according to claim 1 wherein said produced mixture powder is deformed into said intermediate product by hammering.
Claim 12
Dependent Claim
19 words
A method according to claim 1 herein said produced mixture powder is deformed into said intermediate product by extrusion.
Claim 13
Dependent Claim
17 words
A method according to claim 1 wherein said diffusion reaction is performed after the completion of compacting.
Claim 14
Dependent Claim
20 words
A method according to claim 2 wherein said diffusion reaction is performed after the completion of deforming the intermediate product.
Claim 15
Dependent Claim
15 words
A method according to claim 1 wherein said diffusion reaction is performed simultaneously with compacting.
Claim 16
Dependent Claim
15 words
A method according to claim 2 wherein said diffusion reaction is performed simultaneously with deformation.
Claim 17
Dependent Claim
25 words
A method according to claim 1 wherein the amorphous metal alloy structure of the body is converted to a microcrystalline structure by an annealing treatment.
Claim 18
Dependent Claim
24 words
A method according to claim 2 wherein the amorphous metal alloy structure of the body converted to a microcrystalline structure by an annealing treatment.
Claim 19
Dependent Claim
18 words
A method according to claim 1 wherein said first and said second alloy components are both crystalline components.
Claim 20
Dependent Claim
24 words
A method according to claim 1 wherein at least one alloy component is a metal and at least another alloy component is a metalloid.
Claim 21
Dependent Claim
15 words
A method according to claim 19 wherein said metalloid alloy component is amorphous in structure.
Claim 22
Dependent Claim
20 words
A method according to claim 1 wherein at least one alloy component comprises an alloy of more than one element.
Claim 23
Dependent Claim
20 words
A method according to claim 1 wherein at least one alloy component comprises a compound of more than one element.