Patent US4719033A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4719033A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing europium activated stronium tetraborate UV phosphor

Assignee: Osram Sylvania Inc
•
Filing: 1986-08-28
•
Granted: 1988-01-12
•
Expires: 2006-08-28
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A europium activated strontium tetraborate UV emitting phosphor is disclosed having a weight composition of from about 34.72% to about 35.80 strontium %, from about 17.66% to about 17.78 boron %, from about 0.37% to about 1.86% europium, and the balance oxygen. The phosphor has essentially elongated prism-like particles with the europium relatively uniformly distributed throughout the balance of the phosphor and with the particle size distribution being characterized by the 50% size being in the range of from about 7 micrometers to about 12 micrometers as determined by Coulter Counter measurement and with less than about 12% by weight of the particles having a particle size of greater than about 16 micrometers as determined by Coulter Counter measurement. The process for making the phosphor is disclosed which involves forming a mixture of strontium oxide and europium carbonate in an aqueous solution of boric acid at a temperature of at least about 70° C. with the mole ratio of SrCO 3 to H 3 BO 3 being from about 1:4 to 1:4.5 and the Eu 2 O 3 content being from about 0.003 to 0.015 moles. The mixture is digested at at least about 90° C. for a sufficient time to form a solid precipitate comprising a strontium borate hydrate intermediate and a liquor, followed by separating the solid from the liquor, drying the solid and firing the solid in an atmosphere of 0.3% to 3.0% by volume hydrogen and the balance nitrogen at at least about 800° C. for a sufficient time to produce the phosphor.

Inventors

  • 👤 Charles F. Chenot
  • 👤 Michael A. Krebs

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 05:18
CPC Classifications
C; C09; C09K; C09K11/00; C09K11/08; C09K11/77; C09K11/7728; C09K11/774

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 250 words
A process for producing a europium activated strontium tetraborate UV emitting phosphor, said process comprising: (a) adding SrCO 3 and Eu 2 O 3 to an aqueous solution of H 3 BO 3 which is at a temperature of at least about 70° C., to form a mixture wherein the mole ratio of SrCO 3 to H 3 BO 3 is from about 1:4 to about 1:4.5 and the Eu 2 O 3 content is from about 0.003 moles to about 0.015 moles; (b) digesting said mixture at a temperature of at least about 90° C. for a sufficient time to form a solid precipitate comprising a strontium borate hydrate intermediate having the formula SrB 6 O 10 .5H 2 O and a liquor; (c) separating said solid from said liquor; (d) drying said solid: and (e) firing the resulting dried solid in an atmosphere consisting essentially of from about 0.3% to about 3.0% by volume hydrogen and the balance nitrogen at a temperature of at least about 800° C. for a sufficient time to produce the final phosphor the major portion of which consists essentially of strontium tetraborate as a host material doped with europium ions substituted for strontium ions, said final phosphor having a composition in percent by weight of from about 34.72% to about 35.80% strontium, from about 17.66% to about 17.78% boron, from about 0.37% to about 1.86% europium, and the balance oxygen, with said europium being relatively uniformly distributed throughout the balance of said phosphor.
Claim 2
Dependent Claim 250 words
A process for producing a europium activated strontium tetraborate UV emitting phosphor, said process comprising: (a) adding SrCO 3 and Eu 2 O 3 to an aqueous solution of H 3 BO 3 which is at a temperature of at least about 70° C., to form a mixture wherein the mole ratio of SrCO 3 to H 3 BO 3 is from about 1:4 to about 1:4.5 and the Eu 2 O 3 content is from about 0.003 moles to about 0.015 moles; (b) digesting said mixture at a temperature of at least about 90° C. for a sufficient time to form a solid precipitate comprising a strontium borate hydrate intermediate having the formula SrB 6 O 10 .5H 2 O and a liquor; (c) separating said solid from said liquor; (d) drying said solid: and (e) firing the resulting dried solid in an atmosphere consisting essentially of from about 0.3% to about 3.0% by volume hydrogen and the balance nitrogen at a temperature of at least about 800° C. for a sufficient time to produce the final phosphor the major portion of which consists essentially of strontium tetraborate as a host material doped with europium ions substituted for strontium ions, said final phosphor having a composition in percent by weight of from about 34.72% to about 35.80% strontium, from about 17.66% to about 17.78% boron, from about 0.37% to about 1.86% europium, and the balance oxygen, with said europium being relatively uniformly distributed throughout the balance of said phosphor.
Claim 3
Dependent Claim 27 words
A process of claim 1 wherein the mole ratio of H 3 BO 3 to water in said aqueous solution is from about 1:2.6 to about 1:4.10.
Claim 4
Dependent Claim 25 words
A process of claim 1 wherein the temperature of said aqueous H 3 BO 3 solution is from about 70° C. to about 80° C.
Claim 5
Dependent Claim 19 words
A process of claim 1 wherein said mole ratio of SrCO 3 to H 3 BO 3 is 1:4.28.
Claim 6
Dependent Claim 24 words
A process of claim 1 wherein the Eu 2 O 3 content in said mixture is from about 0.009 moles to about 0.01 moles.
Claim 7
Dependent Claim 31 words
A process of claim 1 wherein said mixture is digested at a temperature of from about 90° C. to about 100° C. for from about 5 hours to about 8 hours.
Claim 8
Dependent Claim 32 words
A process of claim 1 wherein said dried solid is fired at a temperature of from about 890° C. to about 960° C. for from about 6 hours to about 24 hours.
Claim 9
Dependent Claim 31 words
A process of claim 7 wherein said mixture is fired at a temperature of from about 910° C. to about 920° C. for from about 6 hours to about 10 hours.
Claim 10
Dependent Claim 25 words
A process of claim 1 wherein the firing is done in an atmosphere consisting essentially of about 1% by volume hydrogen and the balance nitrogen.
Claim 11
Dependent Claim 39 words
A process of claim 1 wherein the weight composition of said final phosphor is from about 35.17% to about 35.18% strontium, from about 17.71% to about 17.72% boron, from about 1.18% to about 1.25% boron, and the balance oxygen.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-01-11 1991-07-13 1992-01-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-01-11 1995-07-13 1996-01-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-01-11 1999-07-13 2000-01-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag