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Method of printing a polymer thick film ink

Assignee: Tyco International Ltd
•
Filing: 1985-08-12
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Granted: 1988-02-02
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Expires: 2005-08-12
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Abstract

Abstract A method of printing an electrically conductive thick film ink onto a polymeric substrate. The ink comprises a polymeric binder, which is preferably a fluoropolymer, a solvent for the binder, and an electrically conductive filler. At the printing temperature the solvent is a latent solvent for the binder. After printing the temperature is raised, so that first the binder dissolves in the solvent, and then the solvent vaporizes and the binder cures. The ink may be applied to a conductive polymer, preferably fluoropolymer, substrate and used as a heater.

Inventors

  • 👤 Neville Batliwalla
  • 👤 Ravi Oswal
  • 👤 Gordon McCarty
  • 👤 Jeff Shafe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 15:24
CPC Classifications
C; C09; C09D; C09D11/00; C09D11/52; H; H01; H01B; H01B1/00; H01B1/20; H01B1/22; H01B1/24; H01C; H01C17/00; H01C17/06; H01C17/065; H01C17/06506; H01C17/06573; H01C17/06586; H05; H05K; H05K1/00; H05K1/02; H05K1/09; H05K1/092; H05K1/095; Y; Y10; Y10S; Y10S260/00; Y10S260/38

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 166 words
A method of applying a polymer thick film ink to a substrate, which method comprises: (1) printing onto the substrate a polymer thick film ink which comprises (a) a binder comprising an organic polymer, (b) a latent solvent for the binder, and (c) an electrically conductive particulate filler, the binder and the solvent being such that (i) at room temperature the binder is in the form of solid particles dispersed in the solvent, and (ii) there is a temperature above room temperature at which the binder is dissolved in the solvent; said printing being carried out under conditions such that the electrically conductive particulate filler is dispersed in the latent solvent and the binder is in the form of solid particles dispersed in the latent solvent; and (2) after step (1), increasing the temperature of the ink printed on the substrate so as first to dissolve the solid binder particles in the latent solvent, and then to vaporize the latent solvent and cure the polymeric binder.
Claim 2
Independent Claim 166 words
A method of applying a polymer thick film ink to a substrate, which method comprises: (1) printing onto the substrate a polymer thick film ink which comprises (a) a binder comprising an organic polymer, (b) a latent solvent for the binder, and (c) an electrically conductive particulate filler, the binder and the solvent being such that (i) at room temperature the binder is in the form of solid particles dispersed in the solvent, and (ii) there is a temperature above room temperature at which the binder is dissolved in the solvent; said printing being carried out under conditions such that the electrically conductive particulate filler is dispersed in the latent solvent and the binder is in the form of solid particles dispersed in the latent solvent; and (2) after step (1), increasing the temperature of the ink printed on the substrate so as first to dissolve the solid binder particles in the latent solvent, and then to vaporize the latent solvent and cure the polymeric binder.
Claim 3
Dependent Claim 15 words
A method according to claim 1 wherein the binder comprises a semicrystalline fluorinated organic polymer.
Claim 4
Dependent Claim 14 words
A method according to claim 1 wherein the ink is printed at room temperature.
Claim 5
Dependent Claim 31 words
A method according to claim 1, wherein the temperature is increased to a predetermined temperature T c and held at that temperature to vaporize the solvent and cure the polymeric binder.
Claim 6
Dependent Claim 29 words
A method according to claim 4, wherein the predetermined temperature T c is at least 15° C. above the solvation temperature T s of the binder in the solvent.
Claim 7
Dependent Claim 31 words
A method according to claim 4, wherein the predetermined temperature T c is at least 10° C. lower than the boiling point T b of the solvent, measured at atmospheric pressure.
Claim 8
Dependent Claim 45 words
A method according to claim 4 wherein the predetermined temperature T c is substantially the same as the temperature of the onset of melting T om of the substrate, wherein T om is the point of significant increase in slope of a DSC melting curve.
Claim 9
Dependent Claim 14 words
A method according to claim 1, wherein the substrate comprises a conductive polymeric material.
Claim 10
Dependent Claim 13 words
A method according to claim 1, wherein the substrate comprises a fluorinated polymer.
Claim 11
Dependent Claim 12 words
A method according to claim 1 wherein the binder comprises polyvinylidene fluoride.
Claim 12
Dependent Claim 23 words
A method according to claim 1 wherein the latent solvent is selected from the group consisting of cyclohexanone, butyrolactone, isophorone, and carbitol acetate.
Claim 13
Dependent Claim 16 words
A method according to claim 1 wherein the latent solvent wets the binder at room temperature.

References Cited (Backward Citations)

US3331823A Cited
FR2098273A1 Cited
US3993842A Cited
FR2419570A1 Cited
EP0074281A1 Cited
US4479890A Cited
EP0158410A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-02-01 1991-08-03 1992-02-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-02-01 1995-08-03 1996-02-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-02-01 1999-08-03 2000-02-02 $7700.00 Window Closed / Lapsed

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