Patent US4748076A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4748076A Expired / Lapsed US ⏱️ 0.0 years remaining

Water absorbent fibrous product and a method of producing the same

Assignee: Maruha Nichiro Corp
•
Filing: 1986-02-13
•
Granted: 1988-05-31
•
Expires: 2006-02-13
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A water absorbent fibrous product comprising a fibrous cellulosic material impregnated with a water absorbent acrylic polymer and a fibrous material, which is produced by a method in which an aqueous solution of a monomeric component comprising acrylic acid and a radical initiator is diffused in a fibrous cellulosic material and heated, followed by blending with a fibrous material. The fibrous product exhibits a high water absorbency, and finds applications as high-quality disposable diapers, sanitary napkins, surgical pads, surgical sheets, paper towels or the like.

Inventors

  • 👤 Kazuo Saotome

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 13:26
CPC Classifications
D; D21; D21C; D21C9/00; D21C9/001; D21C9/002; D21C9/005; A; A61; A61L; A61L15/00; A61L15/16; A61L15/42; A61L15/60; Y; Y10; Y10S; Y10S8/00; Y10S8/18; Y10T; Y10T428/00; Y10T428/29; Y10T428/2904; Y10T428/2907; Y10T442/00; Y10T442/20; Y10T442/2484

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 151 words
A water absorbent fibrous product produced by a method comprising the steps of: (1) providing an aqueous solution comprised of water, a monomeric component comprising a water-soluble cross-linkable polyfunctional monomer, acrylic acid, 60 to 90% of the carboxyl groups of said acrylic acid being in the form of an alkali metal salt, and a radical initiator; (2) diffusing the aqueous solution in a fibrous cellulosic material in such proportions that the amount ratio of said monomeric component to said cellulosic material is in the range of from 5/95 to 50/50 to obtain an aqueous mixture; (3) heating the aqueous mixture at a temperature of 60° C. or more to effect radical polymerization of said monomeric component to form a crosslinked acrylic polymer, thereby obtaining a polymerization product containing the fibrous cellulosic material impregnated with said polymer, followed by bringing to pieces; and (4) blending the polymerization product with a fibrous material.
Claim 2
Dependent Claim 151 words
A water absorbent fibrous product produced by a method comprising the steps of: (1) providing an aqueous solution comprised of water, a monomeric component comprising a water-soluble cross-linkable polyfunctional monomer, acrylic acid, 60 to 90% of the carboxyl groups of said acrylic acid being in the form of an alkali metal salt, and a radical initiator; (2) diffusing the aqueous solution in a fibrous cellulosic material in such proportions that the amount ratio of said monomeric component to said cellulosic material is in the range of from 5/95 to 50/50 to obtain an aqueous mixture; (3) heating the aqueous mixture at a temperature of 60° C. or more to effect radical polymerization of said monomeric component to form a crosslinked acrylic polymer, thereby obtaining a polymerization product containing the fibrous cellulosic material impregnated with said polymer, followed by bringing to pieces; and (4) blending the polymerization product with a fibrous material.
Claim 3
Dependent Claim 19 words
A product according to claim 1, wherein in step (3), said polymerization product is dried before bringing to pieces.
Claim 4
Dependent Claim 29 words
A product according to claim 1, wherein said aqueous solution contains said monomeric component in an amount of from 20 to 50% by weight, based on said aqueous solution.
Claim 5
Dependent Claim 25 words
A product according to claim 1, wherein said amount ratio of monomeric component to cellulosic material is in the range of from 10/90 to 30/70.
Claim 6
Dependent Claim 27 words
A product according to claim 1, wherein 60 to 80% of the carboxyl groups of said acrylic acid are in the form of an alkali metal salt.
Claim 7
Dependent Claim 27 words
A product according to claim 1, wherein said radical initiator is employed in an amount of from 0.001 to 1.0% by weight, based on said aqueous solution.
Claim 8
Dependent Claim 17 words
A product according to claim 1, wherein said monomeric component further comprises a water soluble copolymerizable monomer.
Claim 9
Dependent Claim 37 words
A product according to claim 1, wherein said aqueous solution further comprises at least one member selected from the group consisting of a water soluble post-crosslinking agent, a water soluble starch and a water solubloe cellulose derivative.
Claim 10
Dependent Claim 117 words
A product according to claim 7, wherein said aqueous solution comprises water, 20 to 50% by weight, based on said aqueous solution, of a monomeric component comprising acrylic acid, a water soluble copolymerizable monomer and a water soluble crosslinkable polyfunctional monomer together with a radical initiator, the amount ratio of said acrylic acid to said copolymerizable monomer being at least 70/30 by weight, said copolymerizable monomer being selected from the group consisting of methacrylic acid, maleic acid, fumaric acid, itaconic acid, acrylamide, methacrylamide and mixtures thereof, 60 to 90% of the carboxyl groups of each of said acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid being in the form of an alkali metal salt.
Claim 11
Dependent Claim 38 words
A product according to claim 1, wherein said cellulosic material is a member selected from the group consisting of a chemically purified wood pulp, a chemically purified cotton linter pulp, a chemically purified cotton and a rayon fiber.
Claim 12
Dependent Claim 22 words
A product according to claim 1, wherein said fibrous material is a fibrous cellulosic material, a wool fiber or a synthetic fiber.
Claim 13
Dependent Claim 32 words
A product according to claim 11, wherein said synthetic fiber is a member selected from the group consisting of a polyolefin fiber, a polyester fiber, a nylon fiber and a polyacrylonitrile fiber.
Claim 14
Dependent Claim 45 words
A product according to claim 1, wherein said polymerization product is blended with said fibrous material in such an amount ratio that the acrylic polymer content of the blended product consisting of said polymerization product and said fibrous material is at least 2% by weight.
Claim 15
Dependent Claim 18 words
A product according to claim 1, which is in the form of a sheet or a non-woven fabric.
Claim 16
Dependent Claim 16 words
A product according to claim 1, wherein said radical initiator is a water soluble persulfate compound.
Claim 17
Independent Claim 153 words
A method of producing a water absorbent fibrous product which comprises the steps of: (1) providing an aqueous solution comprised of water, a monomeric component comprising a water soluble cross-linkable polyfunctional monomer, acrylic acid, 60 to 90% of the carboxyl groups of said acrylic acid being in the form of an alkali metal salt, and a radical initiator; (2) diffusing the aqueous solution in a fibrous cellulosic material in such proportions that the amount ratio of said monomeric component to said cellulosic material is in the range of from 5/95 to 50/50 to obtain an aqueous mixture; (3) heating the aqueous mixture at a temperature of 60° C. or more to effect radical polymerization of said monomeric component to form a crosslinked acrylic polymer, thereby obtaining a polymerization product containing the fibrous cellulosic material impregnated with said polymer, followed by bringing to pieces; and (4) blending the polymerization product with a fibrous material.
Claim 18
Independent Claim 153 words
A method of producing a water absorbent fibrous product which comprises the steps of: (1) providing an aqueous solution comprised of water, a monomeric component comprising a water soluble cross-linkable polyfunctional monomer, acrylic acid, 60 to 90% of the carboxyl groups of said acrylic acid being in the form of an alkali metal salt, and a radical initiator; (2) diffusing the aqueous solution in a fibrous cellulosic material in such proportions that the amount ratio of said monomeric component to said cellulosic material is in the range of from 5/95 to 50/50 to obtain an aqueous mixture; (3) heating the aqueous mixture at a temperature of 60° C. or more to effect radical polymerization of said monomeric component to form a crosslinked acrylic polymer, thereby obtaining a polymerization product containing the fibrous cellulosic material impregnated with said polymer, followed by bringing to pieces; and (4) blending the polymerization product with a fibrous material.
Claim 19
Dependent Claim 27 words
A method according to claim 16, wherein 60 to 80% of the carboxyl groups of said acrylic acid are in the form of an alkali metal salt.
Claim 20
Dependent Claim 16 words
A method according to claim 16, wherein said radical initiator is a water soluble persulfate compound.

References Cited (Backward Citations)

US3005456A Cited
US3589364A Cited
JPS51144476A Cited
US4354487A Cited
US4340057A Cited
US4423184A Cited
JPS5884804A Cited
US4443492A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-31 1991-11-30 1992-05-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-31 1995-11-30 1996-05-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-31 1999-11-30 2000-05-31 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag