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Process for the preparation of perfluorocarboxylic acids

Assignee: Hoechst AG
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Filing: 1986-12-09
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Granted: 1988-06-14
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Expires: 2006-12-09
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Abstract

Abstract A process is described for the preparation of perfluorocarboxylic acids by oxidizing perfluoroalkylalkenes with permanganate in aqueous solution, catalytic amounts of at least one quaternary ammonium salt containing alkyl and/or arylalkyl groups being added. It is possible by these means to prepare even perfluorocarboxylic acids having a fairly long chain in a high state of purity in a readily controllable reaction and in a good space-time yield.

Inventors

  • 👤 Konrad von Werner
  • 👤 Anton Probst

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 18:03
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/16

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 168 words
A process for the preparation of perfluorocarboxylic acids by oxidizing perfluoroalkylethylenes with permanganate in aqueous solution, at normal temperature or at an elevated temperature, which comprises reacting 1/p mol of a compound of the formula ##STR4## in which R f denotes a linear or branched perfluoroalkylene group having 6 to 18 carbon- atoms; Z denotes F, Cl, Br or ##STR5## and R 1 , R 2 , R 3 and R 4 each denote a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and moreover p is the number of double bonds in the molecule of the formula I, in the presence of 0.001 to 0.1 mol of at least one quaternary ammonium salt containing alkyl and/or arylalkyl groups at 10° to 100° C., acidifying the mixture after the completion of the reaction, removing the manganese-IV oxide formed or bringing it into solution by reduction to give the manganese-II salt, and separating off and, if required, purifying further, the resulting perfluoromonocarboxylic or perfluorodicarboxylic acid.
Claim 2
Dependent Claim 168 words
A process for the preparation of perfluorocarboxylic acids by oxidizing perfluoroalkylethylenes with permanganate in aqueous solution, at normal temperature or at an elevated temperature, which comprises reacting 1/p mol of a compound of the formula ##STR4## in which R f denotes a linear or branched perfluoroalkylene group having 6 to 18 carbon- atoms; Z denotes F, Cl, Br or ##STR5## and R 1 , R 2 , R 3 and R 4 each denote a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and moreover p is the number of double bonds in the molecule of the formula I, in the presence of 0.001 to 0.1 mol of at least one quaternary ammonium salt containing alkyl and/or arylalkyl groups at 10° to 100° C., acidifying the mixture after the completion of the reaction, removing the manganese-IV oxide formed or bringing it into solution by reduction to give the manganese-II salt, and separating off and, if required, purifying further, the resulting perfluoromonocarboxylic or perfluorodicarboxylic acid.
Claim 3
Dependent Claim 15 words
The process as claimed in claim 1, wherein sodium permanganate and/or potassium permanganate is employed.
Claim 4
Dependent Claim 47 words
The process as claimed in claim 1, wherein a compound of the formula I in which Z denotes F, Cl or Br and R 1 and R 2 denote H is employed, at least 10 mol of permanganate ions being used for 3 mol of this compound.
Claim 5
Dependent Claim 45 words
The process as claimed in claim 1, wherein a compound of the formula I in which Z denotes --CH═CH 2 and R 1 and R 2 denote H is employed, at least 20 mol of permanganate ions being used for 3 mol of this compound.
Claim 6
Dependent Claim 53 words
The process as claimed in claim 1, wherein a compound of the formula I in which Z denotes F, Cl or Br and R 1 and R 2 denote alkyl having 1 to 5 carbon atoms is employed, at least 2 mol of permanganate ions being used for 1 mol of this compound.
Claim 7
Dependent Claim 64 words
The process as claimed in claim 1, wherein a compound of the formula I in which Z denotes ##STR6## and R 1 , R 2 , R 3 and R 4 are identical with one another or different and denote alkyl having 1 to 5 carbon atoms is employed, at least 4 mol of permanganate ions being used for 1 mol of this compound.
Claim 8
Dependent Claim 153 words
The process as claimed in claim 1, wherein at least one compound of the formula [(R.sup.5).sub.2 (R.sup.6).sub.2 N].sup.+ X.sup.- and [(R.sup.5).sub.3 R.sup.6 N].sup.+ X.sup.- in which R 5 denotes an alkyl or arylalkyl radical having 8 to 20 carbon atoms, R 6 denotes an alkyl radical having 1 to 3 carbon atoms and X - denotes the 1/mth part of an m-valent ion selected from the group comprising: Cl - , Br - , R 8 SO 4 - ; SO 4 -- ; PO 4 --- ; R 8 PO 4 -- , (R 8 ) 2 PO 4 -- ; R 7 SO 3 - , R 7 PO 3 -- or (R 7 ) 2 PO 3 - in which R 7 denotes alkyl having 1 to 4 carbon atoms and R 8 denotes H or alkyl having 1 to 4 carbon atoms, is employed as the quaternary ammonium salt.
Claim 9
Dependent Claim 37 words
The process as claimed in claim 1, wherein, after the completion of the reaction, the manganese-IV oxide formed is reduced at a pH of 0 to 6.5 in the reaction mixture to give a water-soluble manganese-II compound.
Claim 10
Dependent Claim 38 words
The process as claimed in claim 1, wherein the reducing agent used for the manganese-IV oxide is sulfur dioxide, which is added in the form of gas to the reaction mixture or is formed in the reaction mixture.

References Cited (Backward Citations)

US4321209A Cited
US4138417A Cited
US4221734A Cited
US4346235A Cited
US4400325A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-06-14 1991-12-14 1992-06-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-06-14 1995-12-14 1996-06-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-06-14 1999-12-14 2000-06-14 $7700.00 Window Closed / Lapsed

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