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US4783296A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing articles made from polyurethane foam and additive for performing this process

Assignee: TEROSON HANS-BUNTE STRASSE 4 6900 HEIDELBERG 1 GERMANY A GERMAN Co GmbH
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Filing: 1986-11-06
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Granted: 1988-11-08
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Expires: 2006-11-06
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Abstract

Abstract A process for producing polyurethane foam articles is described, in which the article is produced in the conventional manner by foaming in a mould and a release agent is applied to the mould surface prior to filling with the foam-producing components. According to the invention, a solvent-free, aqueous release agent is used in combination with one or more alkali metal and/or ammonium salts of higher fatty acids and one or more higher alcohols and the combination is applied in the hot state, preferably at a temperature of at least 75° C. to the mould surface. In addition, an additive is described, which is suitable for performing the process according to the invention and contains one or more alkali metal and/or ammonium salts of higher fatty acids, one or more higher alcohols and otherwise water. The process according to the invention has the advantage that it not only avoids the use of environmentally prejudicial organic solvents, but also leads to excellent release agent films, from which the water is very largely evaporated within a very short time and namely within the very short cycle times of modern foam plants.

Inventors

  • 👤 Wolfgang Fischer
  • 👤 Thomas Hattich
  • 👤 William Krug
  • 👤 Gerhard Schuster

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 21:43
CPC Classifications
B; B29; B29C; B29C33/00; B29C33/56; B29C33/60; B29K; B29K2075/00; B29K2105/00; B29K2105/04; Y; Y10; Y10S; Y10S264/00; Y10S264/83

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 54 words
A process for producing polyurethane foam articles in a mould, comprising applying to the mould a release agent composition comprising (a) an aqueous emulsion or dispersion of natural or synthetic wax, (b) an alkali metal or ammonium salt of a C 18 -C 30 -fatty acid and (c) a C 4 -C 26 -alcohol.
Claim 2
Dependent Claim 54 words
A process for producing polyurethane foam articles in a mould, comprising applying to the mould a release agent composition comprising (a) an aqueous emulsion or dispersion of natural or synthetic wax, (b) an alkali metal or ammonium salt of a C 18 -C 30 -fatty acid and (c) a C 4 -C 26 -alcohol.
Claim 3
Dependent Claim 14 words
A process according to claim 1 wherein (c) is C 4 -C 12 alcohol.
Claim 4
Dependent Claim 21 words
A process according to claim 1 wherein said composition comprises no more than about 6%, by weight, of the component (c).
Claim 5
Dependent Claim 20 words
A process according to claim 1 wherein said composition comprises no more than about 10%, by weight, of component (b).
Claim 6
Dependent Claim 20 words
A process according to claim 1 wherein the release agent is applied at a temperature of at least 75° C.
Claim 7
Dependent Claim 19 words
A process according to claim 1 wherein the release agent is applied at temperature of at least 80° C.
Claim 8
Dependent Claim 22 words
A process according to claim 1 wherein component (b) comprises an alkali metal salt of a C 22 -C 26 -fatty acid.
Claim 9
Dependent Claim 12 words
A process according to claim 1 wherein the alkali metal is potassium.
Claim 10
Dependent Claim 12 words
A process according to claim 1 wherein component (b) is potassium behenate.
Claim 11
Dependent Claim 16 words
A process according to claim 1 wherein component (c) is a C 6 -C 10 -alcohol.
Claim 12
Dependent Claim 12 words
A process according to claim 1 wherein said wax comprises polyethylene wax.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-11-08 1992-05-09 1992-11-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-11-08 1996-05-09 1996-11-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-11-08 2000-05-09 2000-11-08 $7700.00 Window Closed / Lapsed

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