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Method of manufacturing a composite member of metal plates and synthetic resin

Assignee: Fujifilm Business Innovation Corp
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Filing: 1987-09-21
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Granted: 1988-11-22
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Expires: 2007-09-21
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Abstract

Abstract A method of manufacturing a composite member composed of metal plates and synthetic resin, and more particularly to a method of manufacturing such a member in which bending and drawing can be carried out on the member simultaneously.

Inventors

  • 👤 Yasuo Koseki
  • 👤 Masamori Higuchi
  • 👤 Satoru Hirosaki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 04:47
CPC Classifications
B; B23; B23P; B23P15/00; B26; B26D; B26D7/00; B26D7/18; B26D7/1845; B26D7/1863; B29; B29C; B29C33/00; B29C33/12; B29C33/14; B29C45/00; B29C45/14; B29C45/1418; B29C45/14221; B29C45/14467; B29C70/00; B29C70/68; B29C70/74; B29C70/84; B29C2045/14532; B29K; B29K2705/00; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/4998; Y10T29/49993

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 147 words
A method of manufacturing a composite member composed of metal plates and synthetic resin comprising the steps of: (a) mounting at least two stacked metal plates between first and second metal molds, said first metal mold having at least one of a fixed piercing punch and a movable piercing punch and said second metal mold having at least one of a fixed piercing die and a movable piercing die corresponding to said piercing punch; (b) performing pressing work on said metal plates; (c) separating said first and second metal molds by a predetermined distance while holding said metal plates facing each other to thereby form a gap of a predetermined distance between said metal plates; (d) injection-pouring melted adhesive synthetic resin into said gap between said metal plates to form a resin layer therein; and, (e) removing a molded product after said resin layer has been hardened.
Claim 2
Independent Claim 147 words
A method of manufacturing a composite member composed of metal plates and synthetic resin comprising the steps of: (a) mounting at least two stacked metal plates between first and second metal molds, said first metal mold having at least one of a fixed piercing punch and a movable piercing punch and said second metal mold having at least one of a fixed piercing die and a movable piercing die corresponding to said piercing punch; (b) performing pressing work on said metal plates; (c) separating said first and second metal molds by a predetermined distance while holding said metal plates facing each other to thereby form a gap of a predetermined distance between said metal plates; (d) injection-pouring melted adhesive synthetic resin into said gap between said metal plates to form a resin layer therein; and, (e) removing a molded product after said resin layer has been hardened.
Claim 3
Dependent Claim 98 words
The method of manufacturing a composite member composed of metal plates and synthetic resin according to claim 1, further comprising the steps of: (a) moving said movable piercing punch and movable piercing die inward to contact one another thereby creating metal plates having holes therethrough; and then (b) retracting said movable piercing punch and movable piercing die into said metal molds before pouring said synthetic resin, said synthetic resin being allowed to flow through said holes to the outsides of said metal plates, thereby forming a molded shape of synthetic resin around the outsides of said metal plates.
Claim 4
Dependent Claim 41 words
The method of manufacturing a composite member composed of metal plates and synthetic resin according to claim 1, further comprising the step of providing tools for bending at least one of said metal plates between said first and second metal molds.
Claim 5
Dependent Claim 41 words
The method of manufacturing a composite member composed of metal plates and synthetic resin according to claim 2, further comprising the step of providing tools for bending at least one of said metal plates between said first and second metal molds.
Claim 6
Dependent Claim 55 words
The method of manufacturing a composite member composed of metal plates and synthetic resin according to claim 1, further comprising the step of providing a tool for drawing at least one of said metal plates in at least one of said first and second molds to carry out drawing work by resin pressure injection pouring.
Claim 7
Dependent Claim 55 words
The method of manufacturing a composite member composed of metal plates and synthetic resin according to claim 2, further comprising the step of providing a tool for drawing at least one of said metal plates in at least one of said first and second molds to carry out drawing work by resin pressure injection pouring.

References Cited (Backward Citations)

US3689210A Cited
US4470786A Cited
US4445952A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-11-22 1992-05-23 1992-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-11-22 1996-05-23 1996-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-11-22 2000-05-23 2000-11-22 $7700.00 Window Closed / Lapsed

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