Patent US4911992A successfully refreshed from Google Patents.
US4911992A
Expired / Lapsed
US
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Platinum or rhodium catalyzed multilayer ceramic coatings from hydrogen silsesquioxane resin and metal oxides
Assignee: Dow Silicones Corp
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Filing: 1986-12-04
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Granted: 1990-03-27
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Expires: 2006-12-04
Abstract
Abstract This invention relates to materials produced by diluting in a solvent a platinum or rhodium catalyzed preceramic mixture of a hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide. The preceramic mixture solvent solution is applied to a substrate and ceramified by heating. One or more ceramic coatings containing silicon carbon, silicon nitrogen, or silicon carbon nitrogen can be applied over the ceramified SiO2/metal oxide coating. A CVD or PECVD top coating can be applied for further protection. The invention is particularly useful for coating electronic devices.
Inventors
- 👤 Loren A. Haluska
- 👤 Keith W. Michael
- 👤 Leo Tarhay
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-31 21:38
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/40; H10W74/43; C; C23; C23C; C23C18/00; C23C18/02; C23C18/12; C23C18/1204; C23C18/1208; C23C18/122; C23C18/125; C23C18/1295; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31652; Y10T428/31663
Claims Analysis
Total Claims: 96
Claim 1
Independent Claim
814 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted hydrogen silsesquioxane resin solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like planarizing coating a passivating coating selected from the group consisting of (i) a silicon nitrogen-containing coating, (ii) a silicon carbon-containing coating, and (iii) a silicon carbon nitrogen-containing coating, wherein the silicon nitrogen-containing coating is applied onto the planarizing coating of the substrate by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the presence of ammonia, (c) ceramification of a silicon and nitrogen-containing preceramic polymer; and wherein the silicon carbon nitrogen containing coating is applied onto the planarizing coating of the substrate by a means selected from the group consisting of (1) chemical vapor deposition of hexamethyldisilane, (2) plasma enhanced chemical vapor deposition of hexamethyldisilane, (3) chemical vapor deposition of silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (4) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia; and wherein the silicon carbon-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of an alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and (ii) plasma enhanced chemical vapor deposition of a halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, to produce the passivating ceramic or ceramic-like coating, and (III) applying to the passivating ceramic or ceramic-like coating a silicon-containing coating selected from the group consisting of (i) silicon coating, (ii) silicon carbon-containing coating, (iii) silicon nitrogen-containing coating, and (iv) silicon carbon nitrogen coating, wherein the silicon coating is applied onto the passivating coating by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, (b) plasma enhanced chemical vapor deposition a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, or (c) metal assisted chemical vapor deposition of a halosilane, halodisilane, halopolysilane or mixtures thereof, and wherein the silicon carbon coating is applied by a means selected from the group consisting of (1) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, ahlopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, (2) plasma enhanced chemical vapor deposition of an alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane; and wherein the silicon nitrogen-containing coating is deposited by a means selected from the group consisting of (A) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (B) plasma enhance chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the presence of ammonia, and (C) ceramification of a silicon and nitrogen-containing preceramic polymer, and wherein the silicon carbon nitrogen-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of hexamethyldisilane, (ii) plasma enhanced chemical vapor deposition of hexamethyldisilane, (iii) chemical vapor deposition of silane, alkylsilane, halosilane, halodisilane, haloplysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (iv) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the substrate.
Claim 2
Dependent Claim
814 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted hydrogen silsesquioxane resin solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like planarizing coating a passivating coating selected from the group consisting of (i) a silicon nitrogen-containing coating, (ii) a silicon carbon-containing coating, and (iii) a silicon carbon nitrogen-containing coating, wherein the silicon nitrogen-containing coating is applied onto the planarizing coating of the substrate by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the presence of ammonia, (c) ceramification of a silicon and nitrogen-containing preceramic polymer; and wherein the silicon carbon nitrogen containing coating is applied onto the planarizing coating of the substrate by a means selected from the group consisting of (1) chemical vapor deposition of hexamethyldisilane, (2) plasma enhanced chemical vapor deposition of hexamethyldisilane, (3) chemical vapor deposition of silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (4) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia; and wherein the silicon carbon-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of an alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and (ii) plasma enhanced chemical vapor deposition of a halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, to produce the passivating ceramic or ceramic-like coating, and (III) applying to the passivating ceramic or ceramic-like coating a silicon-containing coating selected from the group consisting of (i) silicon coating, (ii) silicon carbon-containing coating, (iii) silicon nitrogen-containing coating, and (iv) silicon carbon nitrogen coating, wherein the silicon coating is applied onto the passivating coating by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, (b) plasma enhanced chemical vapor deposition a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, or (c) metal assisted chemical vapor deposition of a halosilane, halodisilane, halopolysilane or mixtures thereof, and wherein the silicon carbon coating is applied by a means selected from the group consisting of (1) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, ahlopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, (2) plasma enhanced chemical vapor deposition of an alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane; and wherein the silicon nitrogen-containing coating is deposited by a means selected from the group consisting of (A) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (B) plasma enhance chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the presence of ammonia, and (C) ceramification of a silicon and nitrogen-containing preceramic polymer, and wherein the silicon carbon nitrogen-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of hexamethyldisilane, (ii) plasma enhanced chemical vapor deposition of hexamethyldisilane, (iii) chemical vapor deposition of silane, alkylsilane, halosilane, halodisilane, haloplysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (iv) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the substrate.
Claim 3
Dependent Claim
9 words
The article resulting from the process of claim 1,
Claim 4
Dependent Claim
42 words
A process as claimed in claim 1 wherein the coating technique used to deposit the catalyzed diluted hydrogen silsesquioxane resin preceramic material solution onto the substrate is selected from the group consisting of spray coating, dip coating, flow coating and spin coating.
Claim 5
Dependent Claim
12 words
The process of claim 3 wherein the substrate is an electronic device.
Claim 6
Dependent Claim
33 words
A process as claimed in claim 1 wherein the coated substrate is heated to a temperature in the range of 200 to 400 degrees Centigrade to produce the ceramic or ceramic-like planarizing coating.
Claim 7
Dependent Claim
12 words
The process of claim 5 wherein the substrate is an electronic device.
Claim 8
Dependent Claim
12 words
The process of claim 1 wherein the substrate is an electronic device.
Claim 9
Dependent Claim
16 words
An article comprising an electronic device having thereon coating formed by the process of claim 1.
Claim 10
Dependent Claim
18 words
An article comprising an interlevel dielectric having the dielectric layer therein formed by the process of claim 1.
Claim 11
Dependent Claim
454 words
A process for forming on a substrate a dual layer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted hydrogen silsesquioxane resin solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on the substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like planarizing coating a passivating coating selected from the group consisting of (i) silicon nitrogen-containing coating, (ii) silicon carbon-containing coating, and (iii) silicon carbon nitrogen-containing coating, wherein the silicon nitrogen-containing coating is applied onto the planarizing coating of the substrate by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the presence of ammonia, (c) ceramification of a silicon and nitrogen-containing preceramic polymer; and wherein the silicon carbon nitrogen containing coating is applied onto the ceramic or ceramic-like coated substrate by a means selected from the group consisting of (1) chemical vapor deposition of hexamethyldisilane, (2) plasma enhanced chemical vapor deposition of hexamethyldisilane, (3) chemical vapor deposition of silane, alkysilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (4) plasma enhanced chemical vapor deposition of silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia; and wherein the silicon carbon-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of an alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and (ii) plasma enhanced chemical vapor deposition of an alkylsilane, silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, to produce the passivating ceramic or ceramic-like coating, whereby a dual layer, ceramic or ceramic-like coating is obtained on the substrate.
Claim 12
Dependent Claim
454 words
A process for forming on a substrate a dual layer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted hydrogen silsesquioxane resin solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on the substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like planarizing coating a passivating coating selected from the group consisting of (i) silicon nitrogen-containing coating, (ii) silicon carbon-containing coating, and (iii) silicon carbon nitrogen-containing coating, wherein the silicon nitrogen-containing coating is applied onto the planarizing coating of the substrate by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the presence of ammonia, (c) ceramification of a silicon and nitrogen-containing preceramic polymer; and wherein the silicon carbon nitrogen containing coating is applied onto the ceramic or ceramic-like coated substrate by a means selected from the group consisting of (1) chemical vapor deposition of hexamethyldisilane, (2) plasma enhanced chemical vapor deposition of hexamethyldisilane, (3) chemical vapor deposition of silane, alkysilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (4) plasma enhanced chemical vapor deposition of silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia; and wherein the silicon carbon-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of an alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and (ii) plasma enhanced chemical vapor deposition of an alkylsilane, silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, to produce the passivating ceramic or ceramic-like coating, whereby a dual layer, ceramic or ceramic-like coating is obtained on the substrate.
Claim 13
Dependent Claim
9 words
The article resulting from the process of claim 10.
Claim 14
Dependent Claim
12 words
The process of claim 10 wherein the substrate is an electronic device.
Claim 15
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 10.
Claim 16
Dependent Claim
158 words
A process for forming on a substrate a ceramic or ceramic-like planarizing coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed metal oxide precursor/hydrogen silsesquioxane resin preceramic coating on the substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to thereby produce on the substrate a ceramic or ceramic-like planarizing coating.
Claim 17
Dependent Claim
158 words
A process for forming on a substrate a ceramic or ceramic-like planarizing coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed metal oxide precursor/hydrogen silsesquioxane resin preceramic coating on the substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to thereby produce on the substrate a ceramic or ceramic-like planarizing coating.
Claim 18
Dependent Claim
9 words
The article resulting from the process of claim 14.
Claim 19
Dependent Claim
12 words
The process of claim 14 wherein the substrate is an electronic device.
Claim 20
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 14.
Claim 21
Dependent Claim
212 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the vapor phase, at a temperature between 200 and 600 degrees Centigrade, in the presence of the ceramic coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 22
Dependent Claim
212 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof in the vapor phase, at a temperature between 200 and 600 degrees Centigrade, in the presence of the ceramic coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 23
Dependent Claim
21 words
A process as claimed in claim 18 wherein the silicon coating is applied by means of plasma enhanced chemical vapor deposition.
Claim 24
Dependent Claim
9 words
The article resulting from the process of claim 19.
Claim 25
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 19.
Claim 26
Dependent Claim
21 words
A process as claimed in claim 18 wherein the silicon coating is applied by means of metal assisted chemical vapor deposition.
Claim 27
Dependent Claim
9 words
The article resulting from the process of claim 22.
Claim 28
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 22.
Claim 29
Dependent Claim
9 words
The article resulting from the process of claim 18.
Claim 30
Dependent Claim
12 words
The process of claim 18 wherein the substrate is an electronic device.
Claim 31
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 18.
Claim 32
Dependent Claim
217 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon nitrogen-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and ammonia, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 33
Dependent Claim
217 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon nitrogen-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and ammonia, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 34
Dependent Claim
22 words
A process as claimed in claim 28 wherein the silicon nitrogen-containing coating is applied by means of plasma enhanced chemical vapor deposition.
Claim 35
Dependent Claim
9 words
The article resulting from the process of claim 29.
Claim 36
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 29.
Claim 37
Dependent Claim
22 words
A process as claimed in claim 28 wherein the silicon nitrogen-containing coating is applied by means of metal assisted chemical vapor deposition.
Claim 38
Dependent Claim
9 words
The article resulting from the process of claim 32.
Claim 39
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 32.
Claim 40
Dependent Claim
9 words
The article resulting from the process of claim 28.
Claim 41
Dependent Claim
12 words
The process of claim 28 wherein the substrate is an electronic device.
Claim 42
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 28.
Claim 43
Dependent Claim
225 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide. catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon carbon-containing coating by means of decomposing in a reaction chamber an alkylsilane, silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and an alkane of one to six carbon atoms or alkylsilane, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic-like coating thereon is obtained.
Claim 44
Dependent Claim
225 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide. catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon carbon-containing coating by means of decomposing in a reaction chamber an alkylsilane, silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and an alkane of one to six carbon atoms or alkylsilane, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic-like coating thereon is obtained.
Claim 45
Dependent Claim
22 words
A process as claimed in claim 38 wherein the silicon carbon-containing coating is applied by means of plasma enhanced chemical vapor deposition.
Claim 46
Dependent Claim
9 words
The article resulting from the process of claim 39.
Claim 47
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 39.
Claim 48
Dependent Claim
22 words
A process as claimed in claim 38 wherein the silicon carbon-containing coating is applied by means of metal assisted chemical vapor deposition.
Claim 49
Dependent Claim
9 words
The article resulting from the process of claim 42.
Claim 50
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 42.
Claim 51
Dependent Claim
9 words
The article resulting from the process of claim 38.
Claim 52
Dependent Claim
12 words
The process of claim 38 wherein the substrate is an electronic device.
Claim 53
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 38.
Claim 54
Dependent Claim
208 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titaniumalkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon carbon nitrogen-containing coating by means of decomposing in a reaction chamber hexamethyldisilane, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 55
Dependent Claim
208 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (I) (A) coating said substrate with a planarizing coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titaniumalkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, and applying the diluted catalyzed preceramic mixture solution to said substrate; (B) drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a catalyzed preceramic coating on said substrate; (C) ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating; (II) applying to the ceramic or ceramic-like coated substrate a silicon carbon nitrogen-containing coating by means of decomposing in a reaction chamber hexamethyldisilane, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 56
Dependent Claim
23 words
A process as claimed in claim 48 wherein the silicon carbon nitrogen-containing coating is applied by means of plasma enhanced chemical vapor deposition.
Claim 57
Dependent Claim
9 words
The article resulting from the process of claim 49.
Claim 58
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 49.
Claim 59
Dependent Claim
23 words
A process as claimed in claim 48 wherein the silicon carbon nitrogen-containing coating is applied by means of metal assisted chemical vapor deposition.
Claim 60
Dependent Claim
9 words
The article resulting from the process of claim 52.
Claim 61
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 52.
Claim 62
Dependent Claim
9 words
The article resulting from the process of claim 48.
Claim 63
Dependent Claim
12 words
The process of claim 48 wherein the substrate is an electronic device.
Claim 64
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 48.
Claim 65
Dependent Claim
311 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coating on the substrate a silicon-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, or mixtures thereof in the vapor phase, at a temperature between 200 and 600 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 66
Dependent Claim
311 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coating on the substrate a silicon-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, or mixtures thereof in the vapor phase, at a temperature between 200 and 600 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 67
Dependent Claim
9 words
The article resulting from the process of claim 58.
Claim 68
Dependent Claim
39 words
A process as claimed in claim 58 wherein the coating technique used to deposit the preceramic silicon nitrogen-containing polymer solution onto the substrate is selected from the group consisting of spray coating, dip coating, flow coating and spin coating.
Claim 69
Dependent Claim
12 words
The process of claim 60 wherein the substrate is an electronic device.
Claim 70
Dependent Claim
12 words
The process of claim 58 wherein the substrate is an electronic device.
Claim 71
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 58.
Claim 72
Dependent Claim
313 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon nitrogen-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and ammonia, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 73
Dependent Claim
313 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon nitrogen-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and ammonia, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 74
Dependent Claim
9 words
The article resulting from the process of claim 64.
Claim 75
Dependent Claim
12 words
The process of claim 64 wherein the substrate is an electronic device.
Claim 76
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 64.
Claim 77
Dependent Claim
323 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon carbon-containing coating by means of decomposing in a reaction chamber an alkylsilane, silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and an alkane of one to six carbon atoms or alkylsilane, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 78
Dependent Claim
323 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon carbon-containing coating by means of decomposing in a reaction chamber an alkylsilane, silane, halosilane, halodisilane, halopolysilane, or mixtures thereof, and an alkane of one to six carbon atoms or alkylsilane, in the vapor phase, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 79
Dependent Claim
9 words
The article resulting from the process of claim 68.
Claim 80
Dependent Claim
12 words
The process of claim 68 wherein the substrate is an electronic device.
Claim 81
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 68.
Claim 82
Dependent Claim
300 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon carbon nitrogen-containing coating by means of chemical vapor deposition of hexamethyldisilane, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 83
Dependent Claim
300 words
A process for forming on a substrate a multilayer, ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon carbon nitrogen-containing coating by means of chemical vapor deposition of hexamethyldisilane, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 84
Dependent Claim
9 words
The article resulting from the process of claim 72.
Claim 85
Dependent Claim
12 words
The process of claim 72 wherein the substrate is an electronic device.
Claim 86
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 72.
Claim 87
Dependent Claim
302 words
A process for forming on a substrate a multilayer ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon carbon nitrogen-containing coating by means of plasma enhanced chemical vapor deposition of hexamethyldisilane, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 88
Dependent Claim
302 words
A process for forming on a substrate a multilayer ceramic or ceramic-like, coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said substrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic coating to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coating on the substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated substrate, heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a ceramic silicon nitrogen-containing coating, and (C) applying to the ceramic or ceramic-like coated substrate a silicon carbon nitrogen-containing coating by means of plasma enhanced chemical vapor deposition of hexamethyldisilane, at a temperature between 150 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated substrate, whereby the substrate containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
Claim 89
Dependent Claim
9 words
The article resulting from the process of claim 76.
Claim 90
Dependent Claim
17 words
An article comprising an electronic device having thereon a coating formed by the process of claim 76.
Claim 91
Dependent Claim
12 words
The process of claim 76 wherein the substrate is an electronic device.
Claim 92
Dependent Claim
259 words
A process for forming on a substrate a dual layer, ceramic or ceramic-like coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said susbtrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic mixture to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coated substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coating of the substrate, and heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a passivating silicon nitrogen-containing coating, thereby producing a dual layer, ceramic or ceramic-like coating on the substrate.
Claim 93
Dependent Claim
259 words
A process for forming on a substrate a dual layer, ceramic or ceramic-like coating which process comprises: (A) coating said substrate with a coating by means of diluting with a solvent a preceramic mixture of hydrogen silsesquioxane resin and a metal oxide precursor selected from the group consisting of an aluminum alkoxide, a titanium alkoxide, and a zirconium alkoxide, catalyzing the diluted preceramic mixture solution with a metal catalyst selected from the group consisting of platinum catalysts and rhodium catalysts, coating said susbtrate; with the catalyzed diluted preceramic mixture solution, drying the catalyzed diluted preceramic mixture solution so as to evaporate the solvent and thereby deposit a preceramic coating on said substrate, ceramifying the catalyzed preceramic mixture to silicon dioxide and metal oxide by heating the coated substrate to a temperature between 150 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating; (B) applying to the ceramic or ceramic-like coated substrate a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated substrate with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coating of the substrate, and heating the coated substrate to a temperature of 150 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce a passivating silicon nitrogen-containing coating, thereby producing a dual layer, ceramic or ceramic-like coating on the substrate.
Claim 94
Dependent Claim
12 words
The process of claim 80 wherein the substrate is an electronic device.
Claim 95
Independent Claim
116 words
A method of coating a substrate with a ceramic or ceramic-like silicon nitrogen-containing material, wherein said method comprises the steps of: (1) diluting with a solvent a silicon and nitrogen-containing preceramic polymer produced by reacting a cyclic silazane or a mixture of cyclic silazanes with a silicon-containing material selected from the group consisting of halodisilanes and halosilanes; (2) coating a substrate with the diluted preceramic polymer solvent solution; (3) drying the diluted preceramic polymer solvent solution in the absence of air so as to evaporate the solvent and thereby deposit a preceramic polymer coating on the substrate; and (4) heating the coated substrate in the absence of air to produce a ceramic or ceramic-like coated substrate.
Claim 96
Independent Claim
116 words
A method of coating a substrate with a ceramic or ceramic-like silicon nitrogen-containing material, wherein said method comprises the steps of: (1) diluting with a solvent a silicon and nitrogen-containing preceramic polymer produced by reacting a cyclic silazane or a mixture of cyclic silazanes with a silicon-containing material selected from the group consisting of halodisilanes and halosilanes; (2) coating a substrate with the diluted preceramic polymer solvent solution; (3) drying the diluted preceramic polymer solvent solution in the absence of air so as to evaporate the solvent and thereby deposit a preceramic polymer coating on the substrate; and (4) heating the coated substrate in the absence of air to produce a ceramic or ceramic-like coated substrate.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1993-03-26 | 1993-09-25 | 1994-03-27 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-03-26 | 1997-09-25 | 1998-03-27 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-03-26 | 2001-09-25 | 2002-03-27 | $7700.00 | Window Closed / Lapsed |