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US4964948A Expired / Lapsed US ⏱️ 0.0 years remaining

Printed circuit board through hole technique

Assignee: Protocad Inc
•
Filing: 1989-11-13
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Granted: 1990-10-23
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Expires: 2009-11-13
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Abstract

Abstract A process of forming plated through-holes in a printed circuit board involves placing a film of fluid ink having electrically conductive properties on a side wall of the hole, curing the film to a solid and electroplating a layer of metal on the conductive ink film. The conductive ink preferably is a composition including conductive particles such as carbon and silver flakes. The ink also preferably includes a thermosetting or radiation curable binder and a thinner. The film of ink is cured before the layer of metal is electroplated thereon. The plated through-hole is protected from the etchant when the conductors are etched by placing a radiation curable putty material into the hole, curing it, and then depositing a layer of resist on top of the cured putty and a conductive sheet clad to the substrate of the circuit board.

Inventors

  • 👤 Ronald G. Reed

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 22:40
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/02; H05K3/06; H05K3/061; H05K3/0008; H05K2201/00; H05K2201/03; H05K2201/0332; H05K2201/0335; H05K2201/0355; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/0959; H05K2201/09818; H05K2201/09981; H05K2203/00; H05K2203/01; H05K2203/0104; H05K2203/0126; H05K2203/013; H05K2203/0191; H05K2203/05; H05K2203/0548; H05K2203/0554; H05K2203/07; H05K2203/0756; H05K2203/0763; H05K2203/08; H05K2203/082; H05K3/0011; H05K3/0044; H05K3/0047; H05K3/40; H05K3/42; H05K3/423; H05K3/424; H05K3/425; H05K3/427; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49155; Y10T29/49165

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 61 words
A composition of conductive ink for use in a process for producing plated through-holes in a printed circuit board, comprising: carbon black having a particle size generally less than or equal to 0.5 microns, silver flake having a particle size generally less than or equal to 2 microns, a thinner, one of a thermosetting or radiation curable binder, and fumed silica.
Claim 2
Dependent Claim 61 words
A composition of conductive ink for use in a process for producing plated through-holes in a printed circuit board, comprising: carbon black having a particle size generally less than or equal to 0.5 microns, silver flake having a particle size generally less than or equal to 2 microns, a thinner, one of a thermosetting or radiation curable binder, and fumed silica.
Claim 3
Dependent Claim 66 words
A composition as defined in claim 1 wherein said carbon black forms about 100 parts of the composition by weight, said silver flake forms about 280 parts of the composition by weight, said thinner forms about 400 parts of the composition by weight, said binder forms about 390 parts of the composition by weight, and fumed silica forms about 20 parts of the composition by weight.
Claim 4
Dependent Claim 24 words
An ink as defined in claim 1 wherein the carbon particles and the silver flake are approximately equal by weight in the conductive ink.
Claim 5
Dependent Claim 24 words
An ink as defined in claim 1 wherein the silver flake has a particle size of generally less than or equal to 2 microns.
Claim 6
Dependent Claim 26 words
An ink as defined in claim 1 wherein the carbon particles are carbon black particles which have a particle size of generally less than 2 microns.
Claim 7
Dependent Claim 15 words
An ink as defined in claim 1 wherein the binder is a radiation cureable binder.
Claim 8
Dependent Claim 86 words
A process for protecting plated through-holes in a conductor sheet-clad board during etching when producing a printed circuit board, comprising: filling the holes with a radiation curable putty, curing the putty in the hole by exposing the putty to radiation to form a hole plug, depositing resist on the hole plug and the adjacent conductor sheet which is clad to the board to describe the desired circuit pattern, and accomplishing all of the foregoing steps prior to etching the exposed conductor to create the circuit pattern.
Claim 9
Dependent Claim 86 words
A process for protecting plated through-holes in a conductor sheet-clad board during etching when producing a printed circuit board, comprising: filling the holes with a radiation curable putty, curing the putty in the hole by exposing the putty to radiation to form a hole plug, depositing resist on the hole plug and the adjacent conductor sheet which is clad to the board to describe the desired circuit pattern, and accomplishing all of the foregoing steps prior to etching the exposed conductor to create the circuit pattern.
Claim 10
Dependent Claim 55 words
A process of forming an anchor for an attachment device in a printed circuit board having a non-conductive substrate comprising: forming a receptacle in the substrate, inserting radiation curable putty into the receptacle, forming an anchoring configuration in the putty suitable for receiving the attachment device, and curing the putty by exposing it to radiation.
Claim 11
Dependent Claim 55 words
A process of forming an anchor for an attachment device in a printed circuit board having a non-conductive substrate comprising: forming a receptacle in the substrate, inserting radiation curable putty into the receptacle, forming an anchoring configuration in the putty suitable for receiving the attachment device, and curing the putty by exposing it to radiation.

References Cited (Backward Citations)

US3158503A Cited
US4323593A Cited
US4401686A Cited
US4529477A Cited
US4763403A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-10-22 1994-04-23 1994-10-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-22 1998-04-23 1998-10-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-10-22 2002-04-23 2002-10-23 $7700.00 Window Closed / Lapsed

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