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US5219612A Expired / Lapsed US ⏱️ 0.0 years remaining

Silane adhesive system for fuser member

Assignee: Xerox Corp
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Filing: 1991-05-03
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Granted: 1993-06-15
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Expires: 2011-05-03
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Abstract

Abstract A method of using multilayered member for fusing thermoplastic resin toner images to a substrate in a fuser system of the type wherein a polymeric release agent having functional groups is applied to the surface of the fuser member. The multilayered fuser member has in sequential order a base support member, an adhesive layer comprising a copolymer of vinylidene fluoride and hexafluoropropylene and at least 20% by weight of the adhesive layer of a coupling agent comprising at least one organo functional silane and an activator, a tie coat layer of active ingredients comprising a copolymer of vinylidene fluoride and hexafluoropropylene and an outer elastomeric fusing surface comprising a copolymer of vinylidene fluoride and hexafluoropropylene and containing a metal oxide present in an amount sufficient to interact with a polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and toner.

Inventors

  • 👤 George J. Bingham
  • 👤 Patrick J. Finn
  • 👤 George J. Heeks
  • 👤 Arnold W. Henry
  • 👤 Donald A. Seanor

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 13:21
CPC Classifications
G; G03; G03G; G03G15/00; G03G15/20; G03G15/2003; G03G15/2014; G03G15/2053; G03G15/2057

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 233 words
The method of fusing thermoplastic resin toner images to a substrate comprising forming a film of a polymeric release agent having functional groups on the surface of a heated multilayered fuser member, said fuser member comprising in sequential order a base support member, an adhesive layer comprising a copolymer of vinylidene fluoride and hexafluoropropylene and at least 20% by weight of the adhesive layer of a coupling agent comprising at least one organo functional silane represented by the formula: [RO(O).sub.p --(RO).sub.m ].sub.3 Si--(R').sub.n --X, where R can be an alkyl group having 1 to 4 carbon atoms, R' can be an alkyl group having 1 to 7 carbon atoms, p, m and n can be 0 or 1, and X can be any of chlorine, amino, vinyl, methyl, glycidoxy, epoxycyclohexyl, mercapto, benzyl, bis(2-hydroxlethyl)amino, ureido, carbonate, diethylene triamine, N-beta(aminoethyl)gamma-amino, or 3(N-styrylmethyl-2-aminoethyl)amino, and an activator; and, a tie coat layer of active ingredients comprising a copolymer of vinylidene fluoride and hexafluoropropylene and an outer elastomeric fusing surface comprising a copolymer of vinylidene fluoride and hexafluoropropylene and containing a metal oxide present in an amount sufficient to interact with the polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and toner, contacting the toner images on said substrate with the heated elastomeric surface for a period of time sufficient to soften the toner and allowing the toner to cool.
Claim 2
Independent Claim 233 words
The method of fusing thermoplastic resin toner images to a substrate comprising forming a film of a polymeric release agent having functional groups on the surface of a heated multilayered fuser member, said fuser member comprising in sequential order a base support member, an adhesive layer comprising a copolymer of vinylidene fluoride and hexafluoropropylene and at least 20% by weight of the adhesive layer of a coupling agent comprising at least one organo functional silane represented by the formula: [RO(O).sub.p --(RO).sub.m ].sub.3 Si--(R').sub.n --X, where R can be an alkyl group having 1 to 4 carbon atoms, R' can be an alkyl group having 1 to 7 carbon atoms, p, m and n can be 0 or 1, and X can be any of chlorine, amino, vinyl, methyl, glycidoxy, epoxycyclohexyl, mercapto, benzyl, bis(2-hydroxlethyl)amino, ureido, carbonate, diethylene triamine, N-beta(aminoethyl)gamma-amino, or 3(N-styrylmethyl-2-aminoethyl)amino, and an activator; and, a tie coat layer of active ingredients comprising a copolymer of vinylidene fluoride and hexafluoropropylene and an outer elastomeric fusing surface comprising a copolymer of vinylidene fluoride and hexafluoropropylene and containing a metal oxide present in an amount sufficient to interact with the polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and toner, contacting the toner images on said substrate with the heated elastomeric surface for a period of time sufficient to soften the toner and allowing the toner to cool.
Claim 3
Dependent Claim 14 words
The method of claim 1 wherein said base support member has an aluminum surface.
Claim 4
Dependent Claim 20 words
The method of claim 2 wherein said aluminum surface is a flame-sprayed layer on a cylindrical steel roll support member.
Claim 5
Dependent Claim 23 words
The method of claim 2 wherein said at least one organo-functional silane is a mixture of triethoxy amino silane and triethoxy vinyl silane.
Claim 6
Dependent Claim 42 words
The method of claim 3 wherein the organosilane is a mixture of about 4 parts by weight of ethenyl triethoxy silane to 1 part by weight of 3-(triethoxysilyl)-1-propanamine which is present in said composition in an amount less than 91% by weight.
Claim 7
Dependent Claim 13 words
The method of claim 1 wherein said activator is benzyl triphenyl phosphonium chloride.
Claim 8
Dependent Claim 32 words
The method of claim 1 wherein said copolymer in each of the adhesive, tie coat layers and fusing surface is about 77 mole percent vinylidene fluoride and about 23 mole percent hexafluoropropylene.
Claim 9
Dependent Claim 29 words
The method of claim 1 wherein said metal oxide is cupric oxide present in an amount of from about 5 to 30 percent by weight of the fusing surface.
Claim 10
Dependent Claim 45 words
The method of claim 1 wherein said adhesive layer is from about 0.2 to about 0.8 mils thick and said tie coat is from about 0.4 to about 0.8 mils thick and said fusing surface is from about 4.0 mils to about 11.0 mils thick.

References Cited (Backward Citations)

US4029827A Cited
US4101686A Cited
US4185140A Cited
US4257699A Cited
US4264181A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-14 1996-12-14 1997-06-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-14 2000-12-14 2001-06-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-14 2004-12-14 2005-06-15 $7700.00 Window Closed / Lapsed

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