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US5219925A Expired / Lapsed US ⏱️ 0.0 years remaining

Mold release composition and method of coating a mold core

Assignee: TSE Industries Inc
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Filing: 1992-07-21
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Granted: 1993-06-15
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Expires: 2012-07-21
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Abstract

Abstract An aqueous reaction mixture of a multi-functional polydimethyl siloxane emulsified polymer, a methyl triethoxy silane, a mixture of substituted nonyl or octyl phenol derivative surfactants and synthetic ethoxylated amine surfactants, and ethanol. The reaction mixture is coated on a mold core surface and cured with heat to form a mold release surface that can be used in excess of twenty times prior to recoating.

Inventors

  • 👤 William D. Stephens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:34
CPC Classifications
B; B29; B29C; B29C33/00; B29C33/56; B29C33/60; B29C33/62; B29C33/64; C; C09; C09D; C09D183/00; C09D183/04

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 94 words
An aqueous mold release composition for use in coating compression and injection molding core surfaces in contact with urethanes, silicones, natural rubber, neoprene and other synthetic elastomer, the composition comprising by weight: ______________________________________ 0.5 to 12% a silane selected from the group consisting of methyl triethoxy silane, methyl trimethoxy silane, vinyl triethoxy silane and vinyl trimethoxy silane, 1 to 8% a multi functional polydimethyl siloxane emulsified polymer, 0.1 to 2.5% substituted nonyl or octyl phenol derivative surfactant, 0.1 to 2.5% synthetic ethoxylated amine surfactant, 1 to 8% ethanol and 70 to 97% water. ______________________________________
Claim 2
Dependent Claim 94 words
An aqueous mold release composition for use in coating compression and injection molding core surfaces in contact with urethanes, silicones, natural rubber, neoprene and other synthetic elastomer, the composition comprising by weight: ______________________________________ 0.5 to 12% a silane selected from the group consisting of methyl triethoxy silane, methyl trimethoxy silane, vinyl triethoxy silane and vinyl trimethoxy silane, 1 to 8% a multi functional polydimethyl siloxane emulsified polymer, 0.1 to 2.5% substituted nonyl or octyl phenol derivative surfactant, 0.1 to 2.5% synthetic ethoxylated amine surfactant, 1 to 8% ethanol and 70 to 97% water. ______________________________________
Claim 3
Dependent Claim 48 words
The aqueous mold release composition according to claim 1 wherein the composition comprises a mixture of less than ten percent by weight of methyl triethoxy silane, multifunctional polydimenthyl siloxane, emulsified polymer and the surfactant mixture together with about three percent by weight of ethanol and the remainder water.
Claim 4
Dependent Claim 16 words
The aqueous mold release composition according to claim 1 wherein the silane is methyl triethoxy silane.
Claim 5
Dependent Claim 34 words
The aqueous mold release composition according to claim 1 wherein the multifunctional polydimethyl siloxane emulsified polymer is a mixture of deca methyl cyclopenta siloxane, octa methyl cyclotetra siloxane, and dodeca methyl cyclo hexa siloxane.
Claim 6
Dependent Claim 71 words
An aqueous mold release composition for use in coating compression and injection molding core surfaces comprising a mixture of less than ten percent by weight of a silane selected from the group consisting of methyl triethoxy silane, methyl trimethoxy silane, vinyl triethoxy silane and vinyl trimethoxy silane, a multifunctional polydimethyl siloxane emulsified polymer, a surfactant compatible with the silane and siloxane, and about 2 to 4% ethanol and the remainder water.
Claim 7
Dependent Claim 71 words
An aqueous mold release composition for use in coating compression and injection molding core surfaces comprising a mixture of less than ten percent by weight of a silane selected from the group consisting of methyl triethoxy silane, methyl trimethoxy silane, vinyl triethoxy silane and vinyl trimethoxy silane, a multifunctional polydimethyl siloxane emulsified polymer, a surfactant compatible with the silane and siloxane, and about 2 to 4% ethanol and the remainder water.
Claim 8
Dependent Claim 16 words
The aqueous mold release composition according to claim 5 wherein the silane is methyl triethoxy silane.
Claim 9
Dependent Claim 30 words
The aqueous mold release composition according to claim 5 wherein the siloxane is a mixture of deca methyl cyclopenta siloxane, octa methyl cyclotetra siloxane and dodeca methyl cyclo hexa siloxane.
Claim 10
Dependent Claim 26 words
The aqueous mold release composition according to claim 5 wherein the surfactant is a mixture of substituted nonyl or octyl phenol derivatives and synthetic ethoxylated amine.
Claim 11
Dependent Claim 19 words
The aqueous mold release composition according to claim 5 wherein the ethanol is present at about 3% by weight.
Claim 12
Dependent Claim 54 words
The aqueous mold release composition according to claim 5 wherein the composition comprises by weight about: 3% methyl triethoxy silane, 1.8% deca methyl cyclopenta siloxane, 1.6% octa methyl cyclotetra siloxane, 0.6% dodeca methyl cyclo hexa siloxane, 1.5% mixture of synthetic ethoxylated amines and nonyl or octyl phenol derivative surfactants, 3.0% ethanol and 88.5% water.
Claim 13
Independent Claim 91 words
A method of forming a semi-permanent mold release surface on a mold core comprising cleaning the core surfaces, heating both sides of the core surfaces to about 320 degrees F. and spraying the mold core with an aqueous composition containing less than ten percent by weight of a mixture of a silane selected from the group consisting of methyl triethoxy silane, methyl trimethoxy silane, vinyl triethoxy silane and vinyl triethoxy silane, a multi-functional polydimethyl silicone emulsified polymer, and a surfactant, about 2 to 4% by weight, ethanol and the remainder water.
Claim 14
Independent Claim 91 words
A method of forming a semi-permanent mold release surface on a mold core comprising cleaning the core surfaces, heating both sides of the core surfaces to about 320 degrees F. and spraying the mold core with an aqueous composition containing less than ten percent by weight of a mixture of a silane selected from the group consisting of methyl triethoxy silane, methyl trimethoxy silane, vinyl triethoxy silane and vinyl triethoxy silane, a multi-functional polydimethyl silicone emulsified polymer, and a surfactant, about 2 to 4% by weight, ethanol and the remainder water.

References Cited (Backward Citations)

US3684756A Cited
US3894881A Cited
US3905823A Cited
US4049873A Cited
USRE32318E Cited
US4532096A Cited
US4534928A Cited
US4624899A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-14 1996-12-14 1997-06-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-14 2000-12-14 2001-06-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-14 2004-12-14 2005-06-15 $7700.00 Window Closed / Lapsed

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