Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
149 words
A process for forming a structure having a multi-level metalization on an integrated circuit formed on a substrate having a substantially planar surface comprising the steps of: (a) forming, as part of one level, a plurality of dielectric islands in a desired island pattern on said substantially planar surface; (b) surrounding said islands with a supporting material; (c) selectively forming electrically conductive vias and trenches in said islands and leaving a substantially planar surface; (d) depositing an interlevel layer over said planar surface to produce a new substantially planar surface; and (e) repeating steps (a) through (d), where said substantially planar surface in step (a) is said new substantially planar surface created in the previously executed step (d), a selected number of times with the projection of said island pattern in any one level being non-congruent with said island pattern of the level immediately below said any one level.
Claim 2
Dependent Claim
149 words
A process for forming a structure having a multi-level metalization on an integrated circuit formed on a substrate having a substantially planar surface comprising the steps of: (a) forming, as part of one level, a plurality of dielectric islands in a desired island pattern on said substantially planar surface; (b) surrounding said islands with a supporting material; (c) selectively forming electrically conductive vias and trenches in said islands and leaving a substantially planar surface; (d) depositing an interlevel layer over said planar surface to produce a new substantially planar surface; and (e) repeating steps (a) through (d), where said substantially planar surface in step (a) is said new substantially planar surface created in the previously executed step (d), a selected number of times with the projection of said island pattern in any one level being non-congruent with said island pattern of the level immediately below said any one level.
Claim 3
Dependent Claim
22 words
The process according to claim 1 additionally including the step of: (f) removing, after step (e), said islands and said interlevel layers.
Claim 4
Dependent Claim
15 words
A process as recited in claim 1 wherein each said island pattern is hexagonally shaped.
Claim 5
Dependent Claim
25 words
A process as recited in claim 1 wherein said substrate is selected from the group of semiconductor materials consisting of silicon, gallium arsenide, and germanium.
Claim 6
Dependent Claim
22 words
A process as recited in claim 1 comprising placing a passivation overlayer over the final structure created by steps (a) through (e).
Claim 7
Dependent Claim
113 words
A process as recited in claim 5 wherein said passivation overlayer is formed by the steps comprising: (f) placing a layer of a third dielectric material over the planar surface produced in the last executed step d; (g) etching areas in said third dielectric material according to a desired pattern so as to etch areas in said third dielectric material corresponding to bonding pad locations; (h) forming a bonding pad made of an electrically conductive material at each said bonding pad location; (i) placing a conformal layer over the structure thus formed by the foregoing processing steps; (j) etching said conformal layer so as to remove said conformal layer from said bonding pads.
Claim 8
Dependent Claim
41 words
A process as recited in claim 6 which further includes the steps of: (k) connecting said bonding pads to lead wires; (l) fabricating a hermetically sealed package in a controlled ambient selected from the group consisting of air, nitrogen and vacuum.
Claim 9
Dependent Claim
31 words
A process as recited in claim 1 wherein said electrically conductive vias and trenches are made of a material selected from the group consisting of copper, aluminum, tungsten and their alloys.
Claim 10
Dependent Claim
29 words
A process as recited in claim 1 wherein a glue layer is formed as part of step c between said electrically conductive vias and trenches and said dielectric islands.
Claim 11
Dependent Claim
15 words
The process according to claim 1 wherein said interlevel layer includes a patterned conductive material.