← Back to Patent Explorer
US5509464A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for cooling rectangular substrates

Assignee: Applied Materials Inc
•
Filing: 1993-07-30
•
Granted: 1996-04-23
•
Expires: 2013-07-30
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A rectangular substrate is cooled while it is processed under vacuum in a reaction chamber on a rectangular cooling pedestal having a cooling surface that has a downwardly curving convex shape. The substrate is clamped to the pedestal such that it conforms with a pedestal cooling surface profile. As a result the number of voids between the substrate surface and the pedestal cooling surface are minimized. This promotes consistent cooling of the substrate across the entire substrate surface when the substrate is processed at high RF power levels, by allowing the substrate to be subjected to high levels of backside cooling medium pressure which efficiently propagates heat across such gap from the substrate to the pedestal.

Inventors

  • 👤 Norman Turner
  • 👤 John White
  • 👤 Alfred Mak

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 21:04
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/04; H10P72/0431; H10P72/0434; H10P72/70; H10P72/76; H10P72/7604; H10P72/7611; H10P72/7622; Y; Y10; Y10S; Y10S269/00; Y10S269/903

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 144 words
A method for cooling a rectangular glass substrate, comprising the steps of: positioning said substrate with a substrate surface proximate to a rectangular pedestal having a convex cooling surface, said convex pedestal cooling surface curving downwardly from a pedestal center line; and conforming said substrate to said cooling surface while providing a coolant medium under pressure between said substrate surface and said pedestal surface; wherein said pedestal cooling surface has a downward curvature that is greater than the amount of substrate bending which would result from the amount of pressure which is to be applied by said coolant medium on said substrate surface; and wherein said downward curvature is sufficient to bend said substrate, such that said substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said substrate surface and said cooling surface are minimized.
Claim 2
Independent Claim 144 words
A method for cooling a rectangular glass substrate, comprising the steps of: positioning said substrate with a substrate surface proximate to a rectangular pedestal having a convex cooling surface, said convex pedestal cooling surface curving downwardly from a pedestal center line; and conforming said substrate to said cooling surface while providing a coolant medium under pressure between said substrate surface and said pedestal surface; wherein said pedestal cooling surface has a downward curvature that is greater than the amount of substrate bending which would result from the amount of pressure which is to be applied by said coolant medium on said substrate surface; and wherein said downward curvature is sufficient to bend said substrate, such that said substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said substrate surface and said cooling surface are minimized.
Claim 3
Dependent Claim 12 words
The method of claim 1, wherein said substrate is a glass substrate.
Claim 4
Dependent Claim 25 words
The method of claim 1, wherein said downwardly curved pedestal surface is a multiply stepped or beveled slope that sufficiently approximates a smoothly curving surface.
Claim 5
Dependent Claim 28 words
The method of claim 3, wherein said multiply stepped or beveled slope has a departure from a smoothly curving surface that is less than 10 mils (0.010 inches).
Claim 6
Dependent Claim 18 words
The method of claim 1, wherein said substrate is cooled during processing under vacuum in a reaction chamber.
Claim 7
Dependent Claim 37 words
The method of claim 1, wherein said rectangular substrate has a longer dimension and a shorter dimension, and wherein said longer dimension runs either parallel to said cooling surface center line or perpendicular to said center line.
Claim 8
Dependent Claim 13 words
The method of claim 1, wherein said coolant medium is an inert gas.
Claim 9
Independent Claim 146 words
An apparatus for cooling a rectangular substrate, comprising: a rectangular pedestal having a convex cooling surface having a pedestal center line, said convex pedestal cooling surface curving downwardly from said pedestal center line; means for positioning said substrate at a substrate surface proximate to said cooling surface thereby conforming said substrate to said cooling surface; and a coolant medium provided under pressure to said substrate surface; wherein said pedestal cooling surface has a downward curvature that is greater than the amount of substrate bending which would result from the amount of pressure which is to be applied by said coolant medium on said substrate surface; and wherein said downward curvature is sufficient to bend said substrate, such that said substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said substrate surface and said cooling surface are minimized.
Claim 10
Independent Claim 146 words
An apparatus for cooling a rectangular substrate, comprising: a rectangular pedestal having a convex cooling surface having a pedestal center line, said convex pedestal cooling surface curving downwardly from said pedestal center line; means for positioning said substrate at a substrate surface proximate to said cooling surface thereby conforming said substrate to said cooling surface; and a coolant medium provided under pressure to said substrate surface; wherein said pedestal cooling surface has a downward curvature that is greater than the amount of substrate bending which would result from the amount of pressure which is to be applied by said coolant medium on said substrate surface; and wherein said downward curvature is sufficient to bend said substrate, such that said substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said substrate surface and said cooling surface are minimized.
Claim 11
Dependent Claim 12 words
The apparatus of claim 8, wherein said substrate is a glass substrate.
Claim 12
Dependent Claim 23 words
The apparatus of claim 8, wherein said downwardly curving pedestal surface is a multiply stepped or beveled approximation of a smoothly curving surface.
Claim 13
Dependent Claim 28 words
The apparatus of claim 8, wherein said multiply stepped or beveled slope has a departure from a smoothly curving surface that is less than 10 mils (0.010 inches).
Claim 14
Dependent Claim 18 words
The apparatus of claim 8 wherein said substrate is cooled during processing under vacuum in a reaction chamber.
Claim 15
Dependent Claim 36 words
The apparatus of claim 8, wherein said rectangular substrate has a longer dimension and a shorter dimension, and wherein said longer dimension either runs parallel to said cooling surface center line or perpendicular to said line.
Claim 16
Dependent Claim 13 words
The apparatus of claim 8, wherein said coolant medium is an inert gas.
Claim 17
Independent Claim 166 words
A method for cooling a rectangular glass substrate, comprising the steps of: positioning said glass substrate with a substrate surface proximate to a rectangular pedestal having a convex cooling surface, said convex pedestal cooling surface curving downwardly from a pedestal center line, said downwardly curved pedestal surface being a multiply stepped or beveled slope that sufficiently approximates a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface; and bending said glass substrate, such that said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said glass substrate surface and said cooling surface are minimized;and providing an inert gas under pressure between said glass substrate surface and said pedestal surface; wherein said substrate is cooled during processing under vacuum in a reaction chamber.
Claim 18
Independent Claim 166 words
A method for cooling a rectangular glass substrate, comprising the steps of: positioning said glass substrate with a substrate surface proximate to a rectangular pedestal having a convex cooling surface, said convex pedestal cooling surface curving downwardly from a pedestal center line, said downwardly curved pedestal surface being a multiply stepped or beveled slope that sufficiently approximates a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface; and bending said glass substrate, such that said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said glass substrate surface and said cooling surface are minimized;and providing an inert gas under pressure between said glass substrate surface and said pedestal surface; wherein said substrate is cooled during processing under vacuum in a reaction chamber.
Claim 19
Dependent Claim 37 words
The method of claim 15, wherein said rectangular substrate has a longer dimension and a shorter dimension, and wherein said longer dimension runs either parallel to said cooling surface center line or perpendicular to said center line.
Claim 20
Independent Claim 181 words
An apparatus for cooling a rectangular glass substrate, comprising: a rectangular pedestal having a convex cooling surface having a pedestal center line, said convex pedestal cooling surface curving downwardly from said pedestal center line, said downwardly curving pedestal surface being a multiply stepped or beveled approximation of a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface; means for positioning said glass substrate at a substrate surface proximate to said cooling surface thereby conforming said glass substrate to said cooling surface, said downward curvature being sufficient to bend said glass substrate, wherein said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, such that voids between said glass substrate surface and said cooling surface are minimized; and an inert gas provided under pressure to said glass substrate surface; wherein said glass substrate is cooled during processing under vacuum in a reaction chamber.
Claim 21
Independent Claim 181 words
An apparatus for cooling a rectangular glass substrate, comprising: a rectangular pedestal having a convex cooling surface having a pedestal center line, said convex pedestal cooling surface curving downwardly from said pedestal center line, said downwardly curving pedestal surface being a multiply stepped or beveled approximation of a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface; means for positioning said glass substrate at a substrate surface proximate to said cooling surface thereby conforming said glass substrate to said cooling surface, said downward curvature being sufficient to bend said glass substrate, wherein said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, such that voids between said glass substrate surface and said cooling surface are minimized; and an inert gas provided under pressure to said glass substrate surface; wherein said glass substrate is cooled during processing under vacuum in a reaction chamber.
Claim 22
Dependent Claim 37 words
The apparatus of claim 17, wherein said rectangular substrate has a longer dimension and a shorter dimension, and wherein said longer dimension runs either parallel to said cooling surface center line or perpendicular to said center line.
Claim 23
Independent Claim 195 words
A method for cooling a rectangular glass substrate, comprising the steps of: positioning said glass substrate with a substrate surface proximate to a rectangular pedestal having a convex cooling surface, said convex pedestal cooling surface curving downwardly from a pedestal center line, said downwardly curved pedestal surface being a multiply stepped or beveled slope that sufficiently approximates a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface, said rectangular substrate having a longer dimension and a shorter dimension, said longer dimension running either parallel to said cooling surface center line or perpendicular to said center line; bending said glass substrate, such that said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said glass substrate surface and said cooling surface are minimized; and providing an inert gas under pressure between said glass substrate surface and said pedestal surface; wherein said substrate is cooled during processing under vacuum in a reaction chamber.
Claim 24
Independent Claim 195 words
A method for cooling a rectangular glass substrate, comprising the steps of: positioning said glass substrate with a substrate surface proximate to a rectangular pedestal having a convex cooling surface, said convex pedestal cooling surface curving downwardly from a pedestal center line, said downwardly curved pedestal surface being a multiply stepped or beveled slope that sufficiently approximates a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface, said rectangular substrate having a longer dimension and a shorter dimension, said longer dimension running either parallel to said cooling surface center line or perpendicular to said center line; bending said glass substrate, such that said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, and such that voids between said glass substrate surface and said cooling surface are minimized; and providing an inert gas under pressure between said glass substrate surface and said pedestal surface; wherein said substrate is cooled during processing under vacuum in a reaction chamber.
Claim 25
Independent Claim 204 words
An apparatus for cooling a rectangular glass substrate, comprising: a rectangular pedestal having a convex cooling surface having a pedestal center line, said convex pedestal cooling surface curving downwardly from said pedestal center line, said downwardly curving pedestal surface being a multiply stepped or beveled approximation of a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface, said rectangular substrate having a longer dimension that runs either parallel to said cooling surface center line or perpendicular to said center line; means for positioning said glass substrate at a substrate surface proximate to said cooling surface thereby conforming said glass substrate to said cooling surface, said downward curvature being sufficient to bend said glass substrate, wherein said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, such that voids between said glass substrate surface and said cooling surface are minimized; and an inert gas provided under pressure to said glass substrate surface; wherein said glass substrate is cooled during processing under vacuum in a reaction chamber.
Claim 26
Independent Claim 204 words
An apparatus for cooling a rectangular glass substrate, comprising: a rectangular pedestal having a convex cooling surface having a pedestal center line, said convex pedestal cooling surface curving downwardly from said pedestal center line, said downwardly curving pedestal surface being a multiply stepped or beveled approximation of a smoothly curving surface, said pedestal cooling surface having a downward curvature that is greater than an amount of glass substrate bending which would result from the amount of pressure which is to be applied by an inert gas on said glass substrate surface, said rectangular substrate having a longer dimension that runs either parallel to said cooling surface center line or perpendicular to said center line; means for positioning said glass substrate at a substrate surface proximate to said cooling surface thereby conforming said glass substrate to said cooling surface, said downward curvature being sufficient to bend said glass substrate, wherein said glass substrate surface is brought into an intimate conforming relationship with said pedestal surface, such that voids between said glass substrate surface and said cooling surface are minimized; and an inert gas provided under pressure to said glass substrate surface; wherein said glass substrate is cooled during processing under vacuum in a reaction chamber.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-04-23 1999-10-23 2000-04-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-04-23 2003-10-23 2004-04-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-04-23 2007-10-23 2008-04-23 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag