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US5547759A Expired / Lapsed US ⏱️ 0.0 years remaining

Coated fuser members and methods of making coated fuser members

Assignee: Eastman Kodak Co
•
Filing: 1993-12-09
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Granted: 1996-08-20
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Expires: 2013-12-09
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Abstract

Abstract Coated fuser members such as a fuser roller, pressure roller, or fuser belt, and the method of making the coated fuser members are disclosed. The release coating comprises an outermost layer of fluoropolymer resin uniquely bonded to a fluoroelastomer layer by means of a fluoropolymer-containing polyamide-imide primer layer.

Inventors

  • 👤 Jiann-Hsing Chen
  • 👤 Lawrence P. DeMejo
  • 👤 Gary F. Roberts
  • 👤 Richard J. Kosakowski
  • 👤 Muhammed Aslam
  • 👤 John E. Derimiggio

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:19
CPC Classifications
B; B32; B32B; B32B25/00; B32B25/14; B32B27/00; B32B27/06; B32B27/08; B32B27/30; B32B27/304; B32B27/32; B32B27/322; C; C08; C08J; C08J7/00; C08J7/04; C08J7/0427; G; G03; G03G; G03G15/00; G03G15/20; G03G15/2003; G03G15/2014; G03G15/2053; G03G15/2057; B32B2270/00; C08J2327/00; C08J2327/02; C08J2327/12; G03G2215/00; G03G2215/20; G03G2215/2003; G03G2215/2016; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/3154; Y10T428/31544; Y10T428/31652; Y10T428/31663; Y10T428/31667; Y10T428/31678; Y10T428/31692; Y10T428/31699

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 92 words
A fuser member comprising, in order: a support comprising a metal element; a fluoroelastomer layer comprising fluoroelastomer polymer, said fluoroelastomer polymer is selected from the group consisting of copolymers of vinylidene fluoride, and hexafluoropropylene; and terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; a primer layer comprising a mixture of a fluoropolymer resin and polyamide-imide, said primer layer adjacent to said fluoroelastomer layer; and a fluoropolymer resin layer comprising fluoropolymer resin selected from the group consisting of polytetrafluoroethylene, polyperfluoroalkoxy-tetrafluoroethylene, polyfluorinated ethylene-propylene, and blends thereof, said fluoropolymer resin layer adjacent to said primer layer.
Claim 2
Dependent Claim 92 words
A fuser member comprising, in order: a support comprising a metal element; a fluoroelastomer layer comprising fluoroelastomer polymer, said fluoroelastomer polymer is selected from the group consisting of copolymers of vinylidene fluoride, and hexafluoropropylene; and terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; a primer layer comprising a mixture of a fluoropolymer resin and polyamide-imide, said primer layer adjacent to said fluoroelastomer layer; and a fluoropolymer resin layer comprising fluoropolymer resin selected from the group consisting of polytetrafluoroethylene, polyperfluoroalkoxy-tetrafluoroethylene, polyfluorinated ethylene-propylene, and blends thereof, said fluoropolymer resin layer adjacent to said primer layer.
Claim 3
Dependent Claim 18 words
The fuser member of claim 1, wherein said fluoroelastomer polymer is a copolymer of vinylidene fluoride and hexafluoropropylene.
Claim 4
Dependent Claim 19 words
The fuser member of claim 1 wherein said fluoroelastomer polymer is a terpolymer of vinylidene fluoride, hexafluoropropylene, and tetrafluoroethylene.
Claim 5
Dependent Claim 21 words
The fuser member of claim 1, wherein said support further comprises a layer of adhesion promoter adjacent to said metal element.
Claim 6
Dependent Claim 16 words
The fuser member of claim 4, wherein said adhesion promoter comprises an epoxy-functionalized silane coupling agent.
Claim 7
Dependent Claim 15 words
The fuser member of claim 5, wherein said base cushion layer comprises polymethyl siloxane rubber.
Claim 8
Dependent Claim 59 words
The fuser member of claim 1, wherein said support further comprises a base cushion primer layer adjacent to said metal element, and a base cushion layer on said base cushion primer layer, said base cushion layer comprising a material selected from the group consisting of silicone rubbers, fluorosilicone rubbers, fluoroelastomer polymers, and interpenetrating networks of siloxanes and fluoroelastomer polymers.
Claim 9
Dependent Claim 21 words
The fuser member of claim 1, wherein said fluoroelastomer layer comprises a compounded mixture of said fluoroelastomer polymer and curing material.
Claim 10
Dependent Claim 18 words
The fuser member of claim 8, wherein said curing material comprises a curing agent and a curing accelerator,
Claim 11
Dependent Claim 13 words
The fuser member of claim 1, wherein said fluoropolymer resin layer is polytetrafluoroethylene.
Claim 12
Dependent Claim 13 words
The fuser member of claim 1, wherein said fluoropolymer resin layer is polyperfluoroalkoxytetrafluoroethylene.
Claim 13
Dependent Claim 14 words
The fuser member of claim 1, wherein said fluoropolymer resin layer is polyfluorinated ethylene-propylene.
Claim 14
Dependent Claim 18 words
The fuser member of claim 1, wherein said fluoropolymer resin layer is a blend of polytetrafluoroethylene and polyperfluoroalkoxytetrafluoroethylene.
Claim 15
Dependent Claim 35 words
The fuser member of claim 1, wherein said primer layer is formed from an aqueous solution comprising 17 to 27 weight percent of said fluoropolymer resin and 0.2 to 1.2 weight percent of said polyamide-imide.
Claim 16
Dependent Claim 105 words
A fuser member comprising, in order: a metal cylindrical support; a fluoroelastomer layer comprising a compounded mixture of a fluoroelastomer polymer, 2,2'-bis(4-hydroxyphenyl) hexafluoropropane, benzyl triphenylphosphonium chloride, and acid acceptor filler; wherein said fluoroelastomer polymer is a copolymer of vinylidene fluoride and hexafluoropropylene, or a terpolymer of vinylidene fluoride, hexafluoropropylene, and tetrafluoroethylene; a primer layer comprising a mixture of a polyamide-imide and a fluoropolymer resin, said primer layer being coated onto said fluoroelastomer layer; and a fluoropolymer resin layer comprising a fluoropolymer resin selected from the group consisting of polytetrafluoroethylene, polyperfluoroalkoxy-tetrafluoroethylene, polyfluorinated ethylene-propylene, and blends thereof; said fluoropolymer resin layer being coated on said primer layer.
Claim 17
Dependent Claim 105 words
A fuser member comprising, in order: a metal cylindrical support; a fluoroelastomer layer comprising a compounded mixture of a fluoroelastomer polymer, 2,2'-bis(4-hydroxyphenyl) hexafluoropropane, benzyl triphenylphosphonium chloride, and acid acceptor filler; wherein said fluoroelastomer polymer is a copolymer of vinylidene fluoride and hexafluoropropylene, or a terpolymer of vinylidene fluoride, hexafluoropropylene, and tetrafluoroethylene; a primer layer comprising a mixture of a polyamide-imide and a fluoropolymer resin, said primer layer being coated onto said fluoroelastomer layer; and a fluoropolymer resin layer comprising a fluoropolymer resin selected from the group consisting of polytetrafluoroethylene, polyperfluoroalkoxy-tetrafluoroethylene, polyfluorinated ethylene-propylene, and blends thereof; said fluoropolymer resin layer being coated on said primer layer.
Claim 18
Dependent Claim 23 words
The fuser member of claim 15, wherein said fluoropolymer resin layer coated on said primer layer is a blend of polytetrafluoroethylene and polyperfluoroalkoxy-tetrafluoroethylene.
Claim 19
Dependent Claim 41 words
The fuser member of claim 15, further comprising between said metal cylindrical support and said fluoroelastomer layer, a silicone rubber primer layer adjacent to said metal cylindrical support and a polymethyl siloxane rubber layer coated onto said silicone rubber primer layer.
Claim 20
Dependent Claim 33 words
The fuser member of claim 15, wherein said primer layer comprises an aqueous solution comprising 17 to 27 weight percent of said fluoropolymer resin and 0.2 to 1.2 weight percent of said polyamide-imide.
Claim 21
Dependent Claim 20 words
The fuser member of claim 15, further comprising an adhesion promoter between said metal cylindrical support and said fluoroelastomer layer.
Claim 22
Dependent Claim 19 words
The fuser member of claim 15, wherein said acid acceptor filler comprises magnesium oxide, calcium hydroxide, or mixtures thereof.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-08-20 2000-02-19 2000-08-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-08-20 2004-02-19 2004-08-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-08-20 2008-02-19 2008-08-20 $7700.00 Window Closed / Lapsed

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