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US5722482A
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US
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Phase change thermal control materials, method and apparatus
Assignee: Individual
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Filing: 1995-03-15
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Granted: 1998-03-03
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Expires: 2015-03-15
Abstract
Abstract An apparatus and method for metabolic cooling and insulation of a user in a cold environment. In its preferred embodiment the apparatus is a highly flexible composite material having a flexible matrix containing a phase change thermal storage material. The apparatus can be made to heat or cool the body or to act as a thermal buffer to protect the wearer from changing environmental conditions. The apparatus may also include an external thermal insulation layer and/or an internal thermal control layer to regulate the rate of heat exchange between the composite and the skin of the wearer. Other embodiments of the apparatus also provide 1) a path for evaporation or direct absorption of perspiration from the skin of the wearer for improved comfort and thermal control, 2) heat conductive pathways within the material for thermal equalization, 3) surface treatments for improved absorption or rejection of heat by the material, and 4) means for quickly regenerating the thermal storage capacity for reuse of the material. Applications of the composite materials are also described which take advantage of the composite's thermal characteristics. The examples described include a diver's wet suit, ski boot liners, thermal socks, gloves an a face mask for cold weather activities, and a metabolic heating or cooling blanket useful for treating hypothermia or fever patients in a medical setting and therapeutic heating or cooling orthopedic joint supports.
Inventors
- 👤 Theresa M. Buckley
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-07 18:01
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/18; A; A41; A41D; A41D31/00; A41D31/04; A41D31/06; A41D31/065; A61; A61F; A61F7/00; A61F7/02; B32B25/00; B32B25/12; B32B5/22; B32B5/32; B32B7/00; B32B7/02; B32B7/027; C; C08; C08K; C08K5/00; C08K5/0008; C09; C09K; C09K5/00; C09K5/02; C09K5/06; C09K5/063; F; F28; F28D; F28D20/00; F28D20/02; F28D20/023; A41D13/00; A41D13/002; A41D13/005; A41D13/0053; A41D13/0056; A61F2007/0244; A61F2007/0249; A61F2007/026; A61F2007/0292; A61F7/03; A61F7/032; A61F7/034; B32B2266/00; B32B2266/06; B32B2266/08; F28F; F28F2255/00; F28F2255/02; Y; Y02; Y02E; Y02E60/00; Y02E60/14; Y10; Y10T; Y10T152/00; Y10T152/10; Y10T152/10279; Y10T152/10378; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/24996; Y10T428/249986; Y10T428/249994; Y10T428/249995; Y10T428/249997
Claims Analysis
Total Claims: 22
Claim 1
Independent Claim
175 words
An apparatus for metabolic cooling and for insulation of a user in a cold environment having an ambient environmental temperature which is below a comfortable skin temperature, said apparatus comprising a flexible composite material, comprising a flexible matrix material having a thermal storage material capable of storing thermal energy as the latent heat of phase change dispersed therein, said thermal storage material having a phase transition temperature which is equal to or below normal skin temperature and above the ambient environmental temperature, said flexible composite material being in thermal contact with the skin of the user so as to provide a thermal environment at a temperature above said ambient environmental temperature for said user of said apparatus for an extended time period, said thermal storage material further providing a heat sink to absorb metabolic heat of said user, and said metabolic heat serving to recharge said thermal storage material, thereby increasing the duration of said time period for which said thermal storage material provides said thermal environment at a temperature above said ambient environmental temperature.
Claim 2
Independent Claim
175 words
An apparatus for metabolic cooling and for insulation of a user in a cold environment having an ambient environmental temperature which is below a comfortable skin temperature, said apparatus comprising a flexible composite material, comprising a flexible matrix material having a thermal storage material capable of storing thermal energy as the latent heat of phase change dispersed therein, said thermal storage material having a phase transition temperature which is equal to or below normal skin temperature and above the ambient environmental temperature, said flexible composite material being in thermal contact with the skin of the user so as to provide a thermal environment at a temperature above said ambient environmental temperature for said user of said apparatus for an extended time period, said thermal storage material further providing a heat sink to absorb metabolic heat of said user, and said metabolic heat serving to recharge said thermal storage material, thereby increasing the duration of said time period for which said thermal storage material provides said thermal environment at a temperature above said ambient environmental temperature.
Claim 3
Dependent Claim
51 words
The apparatus of claim 1, wherein said thermal storage material has a thermal mass at least equal to the difference between the heat loss from said thermal storage material to said ambient environment and the metabolic heat absorbed by said thermal storage material during a time period of a predetermined duration.
Claim 4
Dependent Claim
22 words
The apparatus of claim 1 further comprising a thermal control layer between said thermal storage material and the skin of the wearer.
Claim 5
Dependent Claim
14 words
The apparatus of claim 3, wherein said thermal control layer comprises an insulating material.
Claim 6
Dependent Claim
15 words
The apparatus of claim 3, wherein said thermal control layer comprises a thermally conductive material.
Claim 7
Dependent Claim
19 words
The apparatus of claim 1 further comprising an insulative layer between said thermal storage material and the ambient environment.
Claim 8
Dependent Claim
50 words
The apparatus of claim 1 further comprising a first insulative layer between said thermal storage material and the skin of the wearer and a second insulative layer between said thermal storage material and the ambient environment, said second insulative layer being of greater insulative value than said first insulative layer.
Claim 9
Dependent Claim
40 words
The apparatus of claim 1 further comprising a first layer of a thermally conductive material between said thermal storage material and the skin of the wearer and a second insulative layer between said thermal storage material and the ambient environment.
Claim 10
Dependent Claim
62 words
The apparatus of claim 1 wherein said apparatus comprises a garment selected from the group consisting of a wetsuit, a boot, a ski boot, a blanket, a facial mask, a hat, a gater, an ear muff, a liner, a shoe insert, a shoe insole, a seating article, a jacket, trousers, a thermal undergarment, an orthopedic support, thermal therapeutic device and biking shorts.
Claim 11
Independent Claim
149 words
A method for metabolic cooling and for insulation of a user in a cold environment having an ambient environmental temperature which is below a comfortable skin temperature, comprising the step of providing a layer containing a phase change material which is in thermal contact with the skin of a wearer, said phase change material having a phase transition temperature which is below normal skin temperature and above ambient environmental temperature, whereby said phase change material provides a thermal environment for said wearer at a temperature above said ambient environmental temperature for an extended time period, and said phase change material further provides a heat sink to absorb metabolic heat of the wearer, and said metabolic heat serves to recharge said phase change material, thereby increasing the duration of said time period for which said phase change material provides said thermal environment at a temperature above said ambient environmental temperature.
Claim 12
Independent Claim
149 words
A method for metabolic cooling and for insulation of a user in a cold environment having an ambient environmental temperature which is below a comfortable skin temperature, comprising the step of providing a layer containing a phase change material which is in thermal contact with the skin of a wearer, said phase change material having a phase transition temperature which is below normal skin temperature and above ambient environmental temperature, whereby said phase change material provides a thermal environment for said wearer at a temperature above said ambient environmental temperature for an extended time period, and said phase change material further provides a heat sink to absorb metabolic heat of the wearer, and said metabolic heat serves to recharge said phase change material, thereby increasing the duration of said time period for which said phase change material provides said thermal environment at a temperature above said ambient environmental temperature.
Claim 13
Dependent Claim
53 words
The method of claim 10, wherein said layer of phase change material has a thermal mass at least equal to the difference between the heat loss from said phase change material to said ambient environment and the metabolic heat absorbed by said phase change material during a time period of a predetermined duration.
Claim 14
Dependent Claim
28 words
The method of claim 10 further comprising the step of providing a thermal control layer between said layer of phase change material and the skin of the wearer.
Claim 15
Dependent Claim
25 words
The method of claim 10 further comprising the step of providing an insulative layer between said layer of phase change material and the ambient environment.
Claim 16
Dependent Claim
59 words
The method of claim 10 further comprising the steps of providing a first insulative layer between said layer of phase change material and the skin of the wearer and providing a second insulative layer between said layer of phase change material and the ambient environment, said second insulative layer being of greater insulative value than said first insulative layer.
Claim 17
Dependent Claim
52 words
The method of claim 10 further comprising the step of dispersing said phase change material within a flexible matrix material to form a flexible composite thermal storage material which is flexible at a high energy state above said phase transition temperature and at a low energy state below said phase transition temperature.
Claim 18
Dependent Claim
31 words
The method of claim 14 further comprising the step of conducting moisture way from the skin of the wearer through a moisture transport means within said flexible composite thermal storage material.
Claim 19
Dependent Claim
35 words
The method of claim 16 wherein said moisture transport means comprises a semipermeable membrane which allows passage of water vapor through said flexible composite thermal storage material, but does not allow passage of liquid water.
Claim 20
Dependent Claim
39 words
The method of claim 16 wherein said moisture transport means comprises wicking elements of moisture absorbent material incorporated into said flexible composite thermal storage material, said wicking elements serving to conduct moisture through said flexible composite thermal storage material.
Claim 21
Dependent Claim
51 words
The method of claim 10, wherein said phase change material has a thermal mass at least equal to the difference between the heat loss from said phase change material to said cold environment and the metabolic heat absorbed by said phase change material during a time period of a predetermined duration.
Claim 22
Dependent Claim
24 words
The method of claim 14 further comprising the step of distributing heat within said layer of phase change material with a thermally conductive material.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2001-03-02 | 2001-09-01 | 2002-03-03 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2005-03-02 | 2005-09-01 | 2006-03-03 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2009-03-02 | 2009-09-01 | 2010-03-03 | $7700.00 | Window Closed / Lapsed |