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US5756965A Expired / Lapsed US ⏱️ 0.0 years remaining

On the fly laser shock peening

Assignee: General Electric Co
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Filing: 1996-11-13
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Granted: 1998-05-26
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Expires: 2016-11-13
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Abstract

Abstract An on the fly method of laser shock peening a gas turbine engine part by continuously moving a metallic gas turbine engine part while continuously firing a stationary laser beam, which repeatably pulses between relatively constant periods, on a portion of the part with sufficient power to vaporize material on the surface of the portion of the part with the pulses around laser beam spots formed by the laser beam on the surface and form a region having deep compressive residual stresses extending into the part from the laser shock peened surface. Flowing a curtain of water over the surface upon which the laser beam is firing while moving the part until the laser shock peened surface is completely covered by laser beam spots at least once. The surface may covered by a paint which is then the material used to produce the plasma or the surface may be unpainted and the metal of the part is used to produce the plasma. The part such a fan or compressor blade may be moved linearly to produce at least one row of overlapping circular laser beam spots having generally equally spaced apart linearly aligned center points.

Inventors

  • 👤 SeethaRamaiah Mannava

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:38
CPC Classifications
B; B23; B23P; B23P6/00; B23P6/002; B23K; B23K26/00; B23K26/14; B23K26/146; C; C21; C21D; C21D10/00; C21D10/005; F; F01; F01D; F01D5/00; F01D5/12; F01D5/28; F01D5/286; Y; Y02; Y02T; Y02T50/00; Y02T50/60

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 288 words
An on the fly method of laser shock peening a gas turbine engine part, said method comprising the following steps: painting a portion of the part with a paint material suitable to generate a plasma which results in shock waves, continuously moving a metallic gas turbine engine part while continuously firing a stationary laser beam, which repeatably pulses between relatively constant periods on the portion of the part, using the laser beam with sufficient power to vaporize the paint material on a laser shock peened surface of the portion of the part with the pulses around laser beam spots formed by the laser beam on the surface to form a region having deep compressive residual stresses extending into the part from the laser shock peened surface, flowing a curtain of water over the surface upon which the laser beam is firing while moving the part until the laser shock peened surface is completely covered by the laser beam spots at least once, the part is moved and the laser beam is fired to produce more than one row of overlapping circular laser beam spots having generally equally spaced apart linearly aligned center points wherein adjacent rows of spots overlap, and the laser shock peened surface is laser shock peened using a set of sequences wherein each sequence comprises the painting of the surface such that the material on the surface is a paint suitable to generate a plasma which results in shock waves to form the region having deep compressive residual stresses and then continuously moving the part while continuously firing a stationary laser beam on the surface such that the adjacent laser shock peened circular spots are hit in different ones of said sequences in said set.
Claim 2
Dependent Claim 288 words
An on the fly method of laser shock peening a gas turbine engine part, said method comprising the following steps: painting a portion of the part with a paint material suitable to generate a plasma which results in shock waves, continuously moving a metallic gas turbine engine part while continuously firing a stationary laser beam, which repeatably pulses between relatively constant periods on the portion of the part, using the laser beam with sufficient power to vaporize the paint material on a laser shock peened surface of the portion of the part with the pulses around laser beam spots formed by the laser beam on the surface to form a region having deep compressive residual stresses extending into the part from the laser shock peened surface, flowing a curtain of water over the surface upon which the laser beam is firing while moving the part until the laser shock peened surface is completely covered by the laser beam spots at least once, the part is moved and the laser beam is fired to produce more than one row of overlapping circular laser beam spots having generally equally spaced apart linearly aligned center points wherein adjacent rows of spots overlap, and the laser shock peened surface is laser shock peened using a set of sequences wherein each sequence comprises the painting of the surface such that the material on the surface is a paint suitable to generate a plasma which results in shock waves to form the region having deep compressive residual stresses and then continuously moving the part while continuously firing a stationary laser beam on the surface such that the adjacent laser shock peened circular spots are hit in different ones of said sequences in said set.
Claim 3
Dependent Claim 51 words
A method as claimed in claim 1 wherein the laser beam is fired and the part moved so that the center points of adjacent spots in adjacent rows are offset from each other a generally equal amount in a direction along a line on which the center points are linearly aligned.
Claim 4
Dependent Claim 24 words
A method as claimed in claim 2 wherein each spot is hit more than one time using more than one set of said sequences.
Claim 5
Dependent Claim 68 words
A method as claimed in claim 1 wherein: the metallic gas turbine engine part is a gas turbine engine blade having a leading edge and a trailing edge, the portion of the part is one of the edges, and the laser shock peened surface is on at least a part of one of the edges extending radially along at least a portion of said one of the edges.
Claim 6
Dependent Claim 144 words
A method as claimed in claim 4 further comprising simultaneously laser shock peening two laser shock peened surfaces each of which is on one of two sides of the part by continuously moving the part while continuously firing two stationary laser beams which repeatably pulse between relatively constant periods, on the portion of the blade, using the laser beams with sufficient power to vaporize material on the two surfaces of the portion of the blade with the pulses around laser beam spots formed by the laser beam on the surfaces to form regions having deep compressive residual stresses extending into the blade from the laser shock peened surfaces, and flowing a curtain of water over the surfaces upon which the laser beam is firing while moving the blade until the laser shock peened surfaces are completely covered by laser beam spots at least once.
Claim 7
Dependent Claim 51 words
A method as claimed in claim 4 wherein the laser beam is fired and the part moved so that the center points of adjacent spots in adjacent rows are offset from each other a generally equal amount in a direction along a line on which the center points are linearly aligned.
Claim 8
Dependent Claim 144 words
A method as claimed in claim 6 further comprising simultaneously laser shock peening two laser shock peened surfaces each of which is on one of two sides of the part by continuously moving the part while continuously firing two stationary laser beams which repeatably pulse between relatively constant periods, on the portion of the blade, using the laser beams with sufficient power to vaporize material on the two surfaces of the portion of the blade with the pulses around laser beam spots formed by the laser beam on the surfaces to form regions having deep compressive residual stresses extending into the blade from the laser shock peened surfaces, and flowing a curtain of water over the surfaces upon which the laser beam is firing while moving the blade until the laser shock peened surfaces are completely covered by laser beam spots at least once.
Claim 9
Dependent Claim 28 words
A method as claimed in claim 4 wherein a first row of the laser shocked peened circular spots nearest the edge extends beyond said one of the edge.
Claim 10
Dependent Claim 14 words
A method as claimed in claim 4 wherein said blade is a repaired blade.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-05-25 2001-11-24 2002-05-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-05-25 2005-11-24 2006-05-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-05-25 2009-11-24 2010-05-26 $7700.00 Window Closed / Lapsed

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