Simplified masking process for programmable logic device manufacture

Claim 2

A process for forming threshold voltage channel implants in an E 2 PLD CMOS device having high voltage N-channel, high voltage P-channel, low voltage N-channel, and low voltage P-channel transistors, comprising the sequential steps of: (a) forming a gate threshold voltage implant region of a high voltage transistor having a channel of a first conductivity type; (b) forming a gate threshold voltage implant region of a high voltage transistor having a channel of a second conductivity type; (c) forming a thick gate oxide; (d) forming a gate threshold voltage implant region of a low voltage transistor of the first conductivity type; (e) performing a first tunnel etch; (f) forming a gate threshold implant region of a low voltage transistor of the second conductivity type; (g) performing a second tunnel etch; and (h) simultaneously forming a tunnel oxide and low voltage gate oxide.

Claim 3

The process of claim 1 wherein the first conductivity type is p-type.

Claim 4

The process of claim 1 wherein the first conductivity type is n-type.

Claim 5

A process for forming threshold voltage channel implants in an E 2 PLD CMOS device having high voltage N-channel, high voltage P-channel, low voltage N-channel, and low voltage P-channel transistors, comprising the sequential steps of: (a) forming a high voltage N-channel transistor, gate threshold voltage implant region; (b) forming a high voltage P-channel transistor, gate threshold voltage implant region; (c) forming a thick gate oxide; (d) forming a low voltage N-channel transistor gate threshold voltage implant region; (e) performing a first tunnel etch; (f) forming a P-channel low voltage transistor threshold implant region; (g) performing a second tunnel etch; and (h) simultaneously forming a tunnel oxide and low voltage gate oxide.

Claim 6

A process for forming threshold voltage channel implants in an E 2 PLD CMOS device having high voltage N-channel, high voltage P-channel, low voltage N-channel, and low voltage P-channel transistors, comprising the sequential steps of: (a) forming a high voltage N-channel transistor, gate threshold voltage implant region; (b) forming a high voltage P-channel transistor, gate threshold voltage implant region; (c) forming a thick gate oxide; (d) forming a low voltage N-channel transistor gate threshold voltage implant region; (e) performing a first tunnel etch; (f) forming a P-channel low voltage transistor threshold implant region; (g) performing a second tunnel etch; and (h) simultaneously forming a tunnel oxide and low voltage gate oxide.

Claim 7

The process of claim 4 wherein said step (a) comprises: (1) forming a sacrificial oxide on the surface of the substrate; (2) forming a high voltage n-channel transistor mask layer, the layer including a plurality of window regions exposing a first plurality of portions of the sacrificial oxide; (3) implanting an n-type dopant into the substrate through said plurality of window regions; and (4) removing the high voltage n-channel transistor mask layer.

Claim 8

The process of claim 4 wherein said step (b) comprises: (1) forming a high voltage p-channel transistor mask layer, the p-channel mask layer including a plurality of window regions exposing a second plurality of portions of the sacrificial oxide; (2) implanting a p-type dopant into the substrate through said plurality of window regions; and (3) removing the high voltage p-channel mask layer.

Claim 9

The process of claim 4 wherein the process further includes: a step, prior to said step (a), of forming a sacrificial oxide layer; and a step, prior to said step (c), of removing the sacrificial oxide layer.

Claim 10

The process of claim 4, wherein said step (d) includes the substeps of: (1) forming a low voltage n-channel transistor mask, the mask including a plurality of windows exposing portions of the thick gate oxide; and (2) implanting an n-type dopant into the substrate through said windows and through the thick gate oxide layer to form an n-dopant implant region.

Claim 11

The process of claim 8 wherein said step (e) comprises: etching a portion of the thick gate oxide exposing the surface of the substrate overlying the n-dopant implant region.

Claim 12

The process of claim 9, further including the substep of: (1) stripping the low voltage n-channel mask layer.

Claim 13

The process of claim 4 wherein said step (f) comprises: (1) forming a low voltage p-channel transistor mask, the mask including a plurality of windows exposing portions of the thick gate oxide; and (2) implanting a p-type dopant into the substrate through said windows and through the thick gate oxide layer.

Claim 14

The process of claim 4 wherein said step (g) comprises etching a portion of the thick gate oxide layer thereby exposing a portion of the substrate surface.

Claim 15

The process of claim 4 wherein said step (h) comprises heating the substrate to simultaneously form a tunnel oxide and low voltage gate oxide on the exposed portion of the substrate.

Claim 16

A process for forming a programmable logic device, comprising the sequential steps of: (a) forming a thick gate oxide on the surface of the substrate; (b) forming a low voltage n-channel transistor mask, the mask including a plurality of windows exposing first portions of the thick gate oxide; (c) implanting an n-type dopant into the substrate through said windows and through the thick gate oxide layer to form an n-dopant implant region; (d) etching a first portion of the thick gate oxide exposing the surface of the substrate overlying the n-dopant implant region; (e) stripping the low voltage n-channel mask; (f) forming a low voltage p-channel transistor mask, the mask including a plurality of windows exposing the second portions of the thick gate oxide; (g) implanting a p-type dopant into the substrate through said windows and through the thick gate oxide layer; (h) etching a second portion of the thick gate oxide layer thereby exposing a first and second portions of the substrate surface; and (i) simultaneously forming a tunnel oxide on the first exposed portion of the substrate and gate oxide on the second exposed portion.

Claim 17

A process for forming a programmable logic device, comprising the sequential steps of: (a) forming a thick gate oxide on the surface of the substrate; (b) forming a low voltage n-channel transistor mask, the mask including a plurality of windows exposing first portions of the thick gate oxide; (c) implanting an n-type dopant into the substrate through said windows and through the thick gate oxide layer to form an n-dopant implant region; (d) etching a first portion of the thick gate oxide exposing the surface of the substrate overlying the n-dopant implant region; (e) stripping the low voltage n-channel mask; (f) forming a low voltage p-channel transistor mask, the mask including a plurality of windows exposing the second portions of the thick gate oxide; (g) implanting a p-type dopant into the substrate through said windows and through the thick gate oxide layer; (h) etching a second portion of the thick gate oxide layer thereby exposing a first and second portions of the substrate surface; and (i) simultaneously forming a tunnel oxide on the first exposed portion of the substrate and gate oxide on the second exposed portion.

Claim 18

The process of claim 14 wherein the first exposed region comprises a program junction.

Claim 19

A process for forming a plurality of CMOS transistors on a semiconductor substrate, the plurality of CMOS transistors including high voltage N-channel, high voltage p-channel, low voltage n-channel and low voltage p-channel transistors, the method comprising the sequential steps of: (a) forming a sacrificial oxide on the surface of the substrate; (b) forming a high voltage n-channel transistor mask layer, the layer including a plurality of window regions exposing a first plurality of portions of the sacrificial oxide; (c) implanting an n-type dopant into the substrate through said plurality of window regions; (d) removing the high voltage n-channel transistor mask layer; (e) forming a high voltage p-channel transistor mask layer, the p-channel mask layer including a plurality of window regions exposing a second plurality of portions of the sacrificial oxide; (f) implanting an p-type dopant into the substrate through said plurality of window regions; (g) removing the high voltage p-channel mask layer (h) removing the sacrificial oxide layer; (i) forming a thick gate oxide on the surface of the substrate; (j) forming a low voltage n-channel transistor mask, the mask including a plurality of windows exposing portions of the thick gate oxide; (k) implanting an n-type dopant into the substrate through said windows and through the thick gate oxide layer to form an n-dopant implant region; (l) etching a portion of the thick gate oxide exposing the surface of the substrate overlying the n-dopant implant region; (m) stripping the low voltage n-channel mask layer; (n) forming a low voltage p-channel transistor mask, the mask including a plurality of windows exposing portions of the thick gate oxide; (o) implanting an p-type dopant into the substrate through said windows and through the thick gate oxide layer; (p) etching a portion of the p-channel transistor mask and the thick gate oxide layer thereby exposing a portion of the substrate surface and tunnel window; and (q) simultaneously forming a tunnel oxide and a gate oxide on the exposed portion of the substrate.

Claim 20

A process for forming a plurality of CMOS transistors on a semiconductor substrate, the plurality of CMOS transistors including high voltage N-channel, high voltage p-channel, low voltage n-channel and low voltage p-channel transistors, the method comprising the sequential steps of: (a) forming a sacrificial oxide on the surface of the substrate; (b) forming a high voltage n-channel transistor mask layer, the layer including a plurality of window regions exposing a first plurality of portions of the sacrificial oxide; (c) implanting an n-type dopant into the substrate through said plurality of window regions; (d) removing the high voltage n-channel transistor mask layer; (e) forming a high voltage p-channel transistor mask layer, the p-channel mask layer including a plurality of window regions exposing a second plurality of portions of the sacrificial oxide; (f) implanting an p-type dopant into the substrate through said plurality of window regions; (g) removing the high voltage p-channel mask layer (h) removing the sacrificial oxide layer; (i) forming a thick gate oxide on the surface of the substrate; (j) forming a low voltage n-channel transistor mask, the mask including a plurality of windows exposing portions of the thick gate oxide; (k) implanting an n-type dopant into the substrate through said windows and through the thick gate oxide layer to form an n-dopant implant region; (l) etching a portion of the thick gate oxide exposing the surface of the substrate overlying the n-dopant implant region; (m) stripping the low voltage n-channel mask layer; (n) forming a low voltage p-channel transistor mask, the mask including a plurality of windows exposing portions of the thick gate oxide; (o) implanting an p-type dopant into the substrate through said windows and through the thick gate oxide layer; (p) etching a portion of the p-channel transistor mask and the thick gate oxide layer thereby exposing a portion of the substrate surface and tunnel window; and (q) simultaneously forming a tunnel oxide and a gate oxide on the exposed portion of the substrate.

Claim 21

The process of claim 16 wherein said step (b) comprises: depositing a mask layer on the surface of the substrate; selectively exposing portions of the mask layer to radiation; and developing the mask layer to remove said exposed or unexposed portions of the mask layer.

Claim 22

The method of claim 16 wherein said step (c) comprises implanting Boron at an energy of 20 KeV at a concentration of 1.9×10 12 atoms/cm. 2 .

Claim 23

The process of claim 16 wherein said step (f) comprises implanting phosphorous at an energy of 55 KeV at a concentration of 4.0×10 11 atoms/cm. 2 .

Claim 24

The process of claim 16 wherein said step (k) comprises implanting boron at an energy of 20 KeV at a concentration of 6.2×10 12 atoms/cm. 2 .

Claim 25

The process of claim 16 wherein said step (o) comprises implanting phosphorous at an energy of 55 KeV and a concentration of 5.9×10 12 atoms/cm. 2 .

Claim 26

The process of claim 16 wherein said step (i) comprises forming an oxide having a thickness between 110 and 140 Å.

Claim 27

The process of claim 16 wherein said step (q) comprises forming gate and tunnel oxide layers having a thickness between 70 and 90 Å.

Claim 28

A process for forming a programmable logic device, comprising the sequential steps of: (a) forming a gate oxide on the surface of the substrate, the gate oxide having a first thickness; (b) forming a first channel transistor mask, the mask including a plurality of windows exposing portions of the gate oxide; (c) implanting a dopant of a first conductivity type into the substrate through said windows and said gate oxide to form a first dopant region; (d) etching a portion of the gate oxide overlying the dopant region; (e) removing the first channel transistor mask; (f) forming a second transistor channel mask layer, the mask including a plurality of windows exposing second portions of the gate oxide; (g) implanting a dopant of a second conductivity type into the substrate through said windows and said gate oxide layer; (h) etching second portions of the gate oxide layer thereby exposing at least two portions of the substrate surface; and (i) simultaneously forming a tunnel oxide and a gate oxide on said at least two exposed portions of the substrate.

Claim 29

A process for forming a programmable logic device, comprising the sequential steps of: (a) forming a gate oxide on the surface of the substrate, the gate oxide having a first thickness; (b) forming a first channel transistor mask, the mask including a plurality of windows exposing portions of the gate oxide; (c) implanting a dopant of a first conductivity type into the substrate through said windows and said gate oxide to form a first dopant region; (d) etching a portion of the gate oxide overlying the dopant region; (e) removing the first channel transistor mask; (f) forming a second transistor channel mask layer, the mask including a plurality of windows exposing second portions of the gate oxide; (g) implanting a dopant of a second conductivity type into the substrate through said windows and said gate oxide layer; (h) etching second portions of the gate oxide layer thereby exposing at least two portions of the substrate surface; and (i) simultaneously forming a tunnel oxide and a gate oxide on said at least two exposed portions of the substrate.

Claim 30

A process for forming active regions in a semiconductor substrate for a plurality of transistors formed in and on the semiconductor substrate, the substrate having a surface, comprising the sequential steps of: (a) forming a first oxide layer on the surface of the substrate, the first oxide layer having a first thickness; (b) forming program junctions in the substrate; (c) forming a first implant mask layer; (d) patterning the first implant mask layer; (e) implanting a first implant dopant species in the substrate; (f) removing the first implant mask layer; (g) forming a second implant mask layer; (h) patterning the second implant mask layer; (i) implanting a second implant dopant species in the substrate; (j) removing the second implant mask layer; (k) removing the first oxide layer; (l) forming a second oxide layer on the surface of the substrate, the second oxide layer having a second thickness; (m) forming a third mask layer on the surface of the substrate; (n) patterning the third implant mask layer; (o) implanting the third implant dopant species in a higher concentration into the substrate; (p) etching portions of the oxide layer overlying the first implant dopant species in the substrate; (q) removing the third implant mask layer; (r) forming a fourth mask layer on the surface of the substrate; (s) patterning the fourth implant mask layer; (t) implanting the second implant dopant species in a higher concentration into the substrate; (u) etching portions of the second oxide layer overlying the second implant dopant species in the substrate and over a program junction portion of the substrate; and (v) forming a third oxide layer comprising a program junction oxide and gate oxide in said removed portions of the second oxide layer.

Claim 31

A process for forming active regions in a semiconductor substrate for a plurality of transistors formed in and on the semiconductor substrate, the substrate having a surface, comprising the sequential steps of: (a) forming a first oxide layer on the surface of the substrate, the first oxide layer having a first thickness; (b) forming program junctions in the substrate; (c) forming a first implant mask layer; (d) patterning the first implant mask layer; (e) implanting a first implant dopant species in the substrate; (f) removing the first implant mask layer; (g) forming a second implant mask layer; (h) patterning the second implant mask layer; (i) implanting a second implant dopant species in the substrate; (j) removing the second implant mask layer; (k) removing the first oxide layer; (l) forming a second oxide layer on the surface of the substrate, the second oxide layer having a second thickness; (m) forming a third mask layer on the surface of the substrate; (n) patterning the third implant mask layer; (o) implanting the third implant dopant species in a higher concentration into the substrate; (p) etching portions of the oxide layer overlying the first implant dopant species in the substrate; (q) removing the third implant mask layer; (r) forming a fourth mask layer on the surface of the substrate; (s) patterning the fourth implant mask layer; (t) implanting the second implant dopant species in a higher concentration into the substrate; (u) etching portions of the second oxide layer overlying the second implant dopant species in the substrate and over a program junction portion of the substrate; and (v) forming a third oxide layer comprising a program junction oxide and gate oxide in said removed portions of the second oxide layer.