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US6069092A Expired / Lapsed US ⏱️ 0.0 years remaining

Dry etching method and semiconductor device fabrication method

Assignee: Panasonic Holdings Corp
•
Filing: 1998-10-26
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Granted: 2000-05-30
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Expires: 2018-10-26
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Abstract

Abstract The present invention discloses a dry etching method using a high density plasma, in which a fluorocarbon gas, whose fluorine to carbon ratio is less than 2:1, is used. Such arrangement provides improved etching selectivity ratios to the resist film. The adding of an inert gas and oxygen to such a fluorocarbon gas provides further improved etching selectivity ratios and improved etching rates.

Inventors

  • 👤 Shinichi Imai
  • 👤 Nobuhiro Jiwari

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 02:18
CPC Classifications
H; H10; H10P; H10P50/00; H10P50/20; H10P50/28; H10P50/282; H10P50/283

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 112 words
A dry etching method comprising: introducing an etching gas containing at least carbon and fluorine into a reactor within which a lower electrode for supporting a substrate to be processed is formed; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the substrate to be processed using the plasma by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and the carbon contained in the etching gas is less than 2:1, and the etching process on the substrate to be processed is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 2
Dependent Claim 112 words
A dry etching method comprising: introducing an etching gas containing at least carbon and fluorine into a reactor within which a lower electrode for supporting a substrate to be processed is formed; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the substrate to be processed using the plasma by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and the carbon contained in the etching gas is less than 2:1, and the etching process on the substrate to be processed is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 3
Dependent Claim 47 words
The dry etching method of claim 1, wherein the etching gas contains at least one of a C 5 F 8 gas, a C 4 F 6 gas, a C 3 F 4 gas, a C 2 F 2 gas and a (CF 3 CO) 2 gas.
Claim 4
Dependent Claim 15 words
The dry etching method of claim 1, wherein the etching gas contains an inert gas.
Claim 5
Dependent Claim 25 words
The dry etching method of claim 3, the inert gas comprises at least one of an Ar gas, an Xe gas and a Kr gas.
Claim 6
Dependent Claim 16 words
The dry etching method of claim 1, wherein the etching gas contains an oxygen containing gas.
Claim 7
Dependent Claim 29 words
The dry etching method of claim 5, wherein the oxygen containing gas comprises at least one of an O 2 gas, a CO gas and a CO 2 gas.
Claim 8
Dependent Claim 21 words
The dry etching method of claim 1, wherein the plasma has a plasma density of 10 11 cm- 3 or more.
Claim 9
Dependent Claim 98 words
A dry etching method comprising: introducing an etching gas containing at least carbon and fluorine into a reactor within which a lower electrode for supporting a substrate to be processed is formed; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the substrate to be processed using the plasma by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and the carbon contained in the etching gas is less than 2:1, and the radio frequency power has a peak-to-peak voltage of 1.5 kV or less.
Claim 10
Dependent Claim 98 words
A dry etching method comprising: introducing an etching gas containing at least carbon and fluorine into a reactor within which a lower electrode for supporting a substrate to be processed is formed; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the substrate to be processed using the plasma by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and the carbon contained in the etching gas is less than 2:1, and the radio frequency power has a peak-to-peak voltage of 1.5 kV or less.
Claim 11
Dependent Claim 47 words
The dry etching method of claim 8, wherein the etching gas contains at least one of a C 5 F 8 gas, a C 4 F 6 gas, a C 3 F 4 gas, a C 2 F 2 gas and a (CF 3 CO) 2 gas.
Claim 12
Dependent Claim 15 words
The dry etching method of claim 8, wherein the etching gas contains an inert gas.
Claim 13
Dependent Claim 25 words
The dry etching method of claim 10, the inert gas comprises at least one of an Ar gas, an Xe gas and a Kr gas.
Claim 14
Dependent Claim 16 words
The dry etching method of claim 8, wherein the etching gas contains an oxygen containing gas.
Claim 15
Dependent Claim 29 words
The dry etching method of claim 12, wherein the oxygen containing gas comprises at least one of an O 2 gas, a CO gas and a CO 2 gas.
Claim 16
Dependent Claim 21 words
The dry etching method of claim 8, wherein the plasma has a plasma density of 10 11 cm -3 or more.
Claim 17
Dependent Claim 34 words
The dry etching method of claim 8, wherein the etching on the substrate to be processed is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 18
Independent Claim 145 words
A method of fabricating a semiconductor device comprising: depositing a silicon dioxide film on a substrate; forming a resist pattern on the silicon dioxide film; placing the substrate on which the silicon dioxide film and the resist pattern are formed on a lower electrode formed within a reactor; introducing an etching gas containing at least carbon and fluorine into the reactor; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the silicon dioxide film using the plasma and the resist pattern as a mask by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and carbon contained in the etching gas is less than 2:1, and the etching process on the silicon dioxide film is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 19
Independent Claim 145 words
A method of fabricating a semiconductor device comprising: depositing a silicon dioxide film on a substrate; forming a resist pattern on the silicon dioxide film; placing the substrate on which the silicon dioxide film and the resist pattern are formed on a lower electrode formed within a reactor; introducing an etching gas containing at least carbon and fluorine into the reactor; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the silicon dioxide film using the plasma and the resist pattern as a mask by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and carbon contained in the etching gas is less than 2:1, and the etching process on the silicon dioxide film is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 20
Dependent Claim 18 words
The method of fabricating a semiconductor device of claim 16, wherein the etching gas contains an inert gas.
Claim 21
Dependent Claim 19 words
The method of fabricating a semiconductor device of claim 16, wherein the etching gas contains an oxygen containing gas.
Claim 22
Independent Claim 133 words
A method of fabricating a semiconductor device comprising: deposition a silicon dioxide film on a substrate; forming a resist pattern on the silicon dioxide film; placing the substrate on which the silicon dioxide film and the resist pattern are formed on a lower electrode formed within a reactor; introducing an etching gas containing at least carbon and fluorine into the reactor; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the silicon dioxide film using the plasma and the resist pattern as a mask by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and the carbon contained in the etching gas is less than 2:1, and the radio frequency power has a peak-to-peak voltage is 1.5 kV or less.
Claim 23
Independent Claim 133 words
A method of fabricating a semiconductor device comprising: deposition a silicon dioxide film on a substrate; forming a resist pattern on the silicon dioxide film; placing the substrate on which the silicon dioxide film and the resist pattern are formed on a lower electrode formed within a reactor; introducing an etching gas containing at least carbon and fluorine into the reactor; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the silicon dioxide film using the plasma and the resist pattern as a mask by applying a radio frequency power to the lower electrode, wherein the ratio of the fluorine and the carbon contained in the etching gas is less than 2:1, and the radio frequency power has a peak-to-peak voltage is 1.5 kV or less.
Claim 24
Dependent Claim 18 words
The method of fabricating a semiconductor device of claim 19, wherein the etching gas contains an inert gas.
Claim 25
Dependent Claim 19 words
The method of fabricating a semiconductor device of claim 19, wherein the etching gas contains an oxygen containing gas.
Claim 26
Dependent Claim 37 words
The method of fabricating a semiconductor device of claim 19, wherein the etching process on the silicon dioxide film is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 27
Dependent Claim 106 words
A dry etching method comprising: introducing an etching gas containing at least carbon and fluorine into a reactor within which a lower electrode for supporting a substrate to be processed is formed; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the substrate to be processed using the plasma by applying a radio frequency power to the lower electrode, wherein the etching gas contains a carbon double bond containing perfluorocarbon gas, and the etching process on the substrate to be process is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 28
Dependent Claim 106 words
A dry etching method comprising: introducing an etching gas containing at least carbon and fluorine into a reactor within which a lower electrode for supporting a substrate to be processed is formed; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the substrate to be processed using the plasma by applying a radio frequency power to the lower electrode, wherein the etching gas contains a carbon double bond containing perfluorocarbon gas, and the etching process on the substrate to be process is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 29
Independent Claim 140 words
A method of fabricating a semiconductor device comprising: depositing a silicon dioxide film on a substrate; forming a resist pattern on the silicon dioxide film; placing the substrate on which the silicon dioxide film and the resist pattern are formed on a lower electrode formed within a reactor; introducing an etching gas containing at least carbon and fluorine into the reactor; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the silicon dioxide film using the plasma and the resist pattern as a mask by applying a radio frequency power to the lower electrode, wherein the etching gas contains a carbon double bond containing perfluorocarbon gas, and the etching process on the silicon dioxide film is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.
Claim 30
Independent Claim 140 words
A method of fabricating a semiconductor device comprising: depositing a silicon dioxide film on a substrate; forming a resist pattern on the silicon dioxide film; placing the substrate on which the silicon dioxide film and the resist pattern are formed on a lower electrode formed within a reactor; introducing an etching gas containing at least carbon and fluorine into the reactor; generating a plasma comprising the etching gas in the reactor; and performing an etching process on the silicon dioxide film using the plasma and the resist pattern as a mask by applying a radio frequency power to the lower electrode, wherein the etching gas contains a carbon double bond containing perfluorocarbon gas, and the etching process on the silicon dioxide film is performed in the reactor with a wall surface of the reactor heated to above 100 degrees centigrade.

References Cited (Backward Citations)

JPH06244152A Cited
US5366590A Cited
US5770098A Cited
JPH0892768A Cited
US5595627A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-05-30 2003-11-29 2004-05-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-05-30 2007-11-29 2008-05-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-05-30 2011-11-29 2012-05-30 $7700.00 Window Closed / Lapsed

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