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US6159588A Expired / Lapsed US ⏱️ 0.0 years remaining

Fuser member with fluoropolymer, silicone and alumina composite layer

Assignee: Xerox Corp
•
Filing: 1998-09-25
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Granted: 2000-12-12
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Expires: 2018-09-25
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Abstract

Abstract The present invention relates to a fuser member useful in electrostatographic, including digital apparatuses, the fuser member having a) a substrate, and b) a thermally conductive fusing layer with a fluoropolymer, a micron-sized alumina, a high surface area alumina having a particle size smaller than that of the micron-sized alumina, and crosslinked silicone particles.

Inventors

  • 👤 Clifford O. Eddy
  • 👤 Santokh S. Badesha
  • 👤 Arnold W. Henry
  • 👤 James B. Maliborski
  • 👤 Samuel Kaplan
  • 👤 Louis D. Fratangelo
  • 👤 Che C. Chow
  • 👤 Yu-Hsing Chin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 21:37
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/18; B32B27/20; G; G03; G03G; G03G15/00; G03G15/20; G03G15/2003; G03G15/2014; G03G15/2053; G03G15/2057; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/25; Y10T428/254; Y10T428/256; Y10T428/257; Y10T428/31504; Y10T428/3154; Y10T428/31544; Y10T428/31652; Y10T428/31663

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 38 words
A fuser member comprising: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, a second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.
Claim 2
Dependent Claim 38 words
A fuser member comprising: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, a second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.
Claim 3
Dependent Claim 46 words
A fuser member in accordance with claim 1, wherein said fluoropolymer is a fluoroelastomer selected from the group consisting of a) copolymers of vinylidenefluoride, hexafluoropropylene and tetrafluoroethylene, b) terpolymers of vinylidenefluoride, hexafluoropropylene and tetrafluoroethylene, and c) tetrapolymers of vinylidenefluoride, hexafluoropropylene, tetrafluoroethylene and a cure site monomer.
Claim 4
Dependent Claim 37 words
A fuser member in accordance with claim 2, wherein said fluoroelastomer comprises about 35 weight percent of vinylidenefluoride, about 34 weight percent of hexafluoropropylene, about 29 weight percent tetrafluoroethylene, and about 2 weight percent cure site monomer.
Claim 5
Dependent Claim 24 words
A fuser member in accordance with claim 1, wherein said first alumina has a particle size of from about 1 to about 100 microns.
Claim 6
Dependent Claim 24 words
A fuser member in accordance with claim 4, wherein said first alumina has a particle size of from about 1 to about 20 microns.
Claim 7
Dependent Claim 37 words
A fuser member in accordance with claim 1, wherein said first alumina is present in the fluoropolymer layer in an amount of from about 10 to about 20 volume percent by total volume of said fluoropolymer layer.
Claim 8
Dependent Claim 37 words
A fuser member in accordance with claim 6, wherein said first alumina is present in the fluoropolymer layer in an amount of from about 15 to about 20 volume percent by total volume of said fluoropolymer layer.
Claim 9
Dependent Claim 22 words
A fuser member in accordance with claim 1, wherein said second alumina has a particle size of less than about 1 micron.
Claim 10
Dependent Claim 24 words
A fuser member in accordance with claim 8, wherein said second alumina has a particle size of from about 0.01 to about 0.8 micron.
Claim 11
Dependent Claim 36 words
A fuser member in accordance with claim 1, wherein said second alumina is present in the fluoropolymer layer in an amount of less than about 15 volume percent by total volume of said outer fluoropolymer layer.
Claim 12
Dependent Claim 37 words
A fuser member in accordance with claim 10, wherein said second alumina is present in the fluoropolymer layer in an amount of from about 0.01 to about 10 volume percent by total volume of the fluoropolymer layer.
Claim 13
Dependent Claim 38 words
A fuser member in accordance with claim 1, wherein said crosslinked silicone particles are present in the fluoropolymer layer in an amount of from about 1 to about 65 volume percent by total volume of the fluoropolymer layer.
Claim 14
Dependent Claim 38 words
A fuser member in accordance with claim 12, wherein said crosslinked silicone particles are present in the fluoropolymer layer in an amount of from about 2 to about 50 volume percent by total volume of the fluoropolymer layer.
Claim 15
Dependent Claim 24 words
A fuser member in accordance with claim 1, wherein said crosslinked silicone particles comprise epoxy groups, amino groups, or both epoxy and amino groups.
Claim 16
Dependent Claim 16 words
A fuser member in accordance with claim 1, wherein said fluoropolymer layer further comprises silicone oil.
Claim 17
Dependent Claim 24 words
A fuser member in accordance with claim 1, wherein said fluoropolymer layer has a thickness of from about a 15 to about 30 microns.
Claim 18
Dependent Claim 23 words
A fuser member in accordance with claim 16, wherein said fluoropolymer layer has a thickness of from about 20 to about 25 microns.
Claim 19
Dependent Claim 21 words
A fuser member in accordance with claim 1, wherein an intermediate layer is positioned between said substrate and said fluoropolymer layer.
Claim 20
Dependent Claim 16 words
A fuser member in accordance with claim 18, wherein said intermediate layer comprises a silicone rubber.
Claim 21
Dependent Claim 23 words
A fuser member in accordance with claim 18, wherein said intermediate layer has a thickness of from about 0.05 to about 10 mm.
Claim 22
Dependent Claim 18 words
A fuser member in accordance with claim 1, further comprising a fluid release layer over said fluoropolymer layer.
Claim 23
Dependent Claim 17 words
A fuser member in accordance with claim 1, wherein said fuser member is a cylindrical fuser roller.
Claim 24
Dependent Claim 18 words
A fuser member in accordance with claim 1, wherein said substrate is in the form of a belt.
Claim 25
Dependent Claim 17 words
A fuser member in accordance with claim 1, wherein said fuser member is a cylindrical pressure roller.
Claim 26
Dependent Claim 119 words
An image forming apparatus for forming images on a recording medium comprising: a charge-retentive surface to receive an electrostatic latent image thereon; a development component to apply toner to said charge-retentive surface to develop said electrostatic latent image to form a developed image on said charge retentive surface; a transfer component to transfer the developed image from said charge retentive surface to a copy substrate; and a fuser member for fusing toner images to a surface of said copy substrate, wherein said fuser member comprises: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, a second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.
Claim 27
Dependent Claim 119 words
An image forming apparatus for forming images on a recording medium comprising: a charge-retentive surface to receive an electrostatic latent image thereon; a development component to apply toner to said charge-retentive surface to develop said electrostatic latent image to form a developed image on said charge retentive surface; a transfer component to transfer the developed image from said charge retentive surface to a copy substrate; and a fuser member for fusing toner images to a surface of said copy substrate, wherein said fuser member comprises: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, a second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.
Claim 28
Dependent Claim 16 words
An image forming apparatus in accordance with claim 25, wherein said toner is a color toner.
Claim 29
Dependent Claim 67 words
A fuser apparatus for fusing color toner, comprising a fuser member in pressure contact with a pressure member, wherein at least one of said fuser member and pressure member comprises: a fuser member comprising: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.
Claim 30
Dependent Claim 67 words
A fuser apparatus for fusing color toner, comprising a fuser member in pressure contact with a pressure member, wherein at least one of said fuser member and pressure member comprises: a fuser member comprising: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.
Claim 31
Dependent Claim 52 words
A fuser apparatus in accordance with claim 27, wherein both of said fuser member and pressure member comprise: a) a substrate, and b) a thermally conductive fusing layer comprising a fluoropolymer, a first alumina, a second alumina having a particle size smaller than that of said first alumina, and crosslinked silicone particles.

References Cited (Backward Citations)

US4257699A Cited
US4711818A Cited
US5292606A Cited
US5595823A Cited
US5729813A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-12-12 2004-06-12 2004-12-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-12-12 2008-06-12 2008-12-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-12-12 2012-06-12 2012-12-12 $7700.00 Window Closed / Lapsed

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