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Weldable aluminum product and welded structure comprising such a product

Assignee: Novelis Koblenz GmbH
•
Filing: 2000-03-17
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Granted: 2002-01-08
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Expires: 2020-03-17
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Abstract

Abstract Improved shape and strength of the weld in a welded structure are obtained by use of a weldable aluminum product comprising a structural component which is a sheet, a plate or an extruded body and is made of an aluminum alloy containing not more than 1.5 wt % Zn. This component has, adhered on at least one side, a cladding layer made of an AA7xxx-series alloy having a corrosion potential lower than that of the alloy of the structural component. The alloy of the structural component is preferably an AA5xxx-series alloy containing Mg in the range 2 to 6 wt %.

Inventors

  • 👤 Alfred Johann Peter Haszler
  • 👤 Klaus Alfons Mechsner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 03:44
CPC Classifications
C; C22; C22C; C22C21/00; C22C21/10; B; B23; B23K; B23K10/00; B23K10/02; B23K26/00; B23K26/20; B23K26/32; B23K9/00; B23K9/23; B32; B32B; B32B15/00; B32B15/01; B32B15/016; C22C21/06; B23K2103/00; B23K2103/08; B23K2103/10; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10S428/923; Y10S428/924; Y10S428/925; Y10S428/926; Y10S428/9265; Y10S428/933; Y10S428/9335; Y10S428/934; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12736; Y10T428/12764

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 89 words
A weldable aluminum product comprising a structural component which is a sheet, a plate or an extruded body, and is made of an aluminum alloy containing not more than 1.5 wt % Zn, and adhered on at least one side of said structural component, a cladding layer made of an AA7xxx-series aluminum alloy having a corrosion potential lower than that of said alloy of said structural component, wherein said alloy of said structural component is an AA5xxx-series aluminum alloy containing Mg in the range 2 to 6 wt %.
Claim 2
Dependent Claim 89 words
A weldable aluminum product comprising a structural component which is a sheet, a plate or an extruded body, and is made of an aluminum alloy containing not more than 1.5 wt % Zn, and adhered on at least one side of said structural component, a cladding layer made of an AA7xxx-series aluminum alloy having a corrosion potential lower than that of said alloy of said structural component, wherein said alloy of said structural component is an AA5xxx-series aluminum alloy containing Mg in the range 2 to 6 wt %.
Claim 3
Dependent Claim 26 words
The weldable aluminium product according to claim 1 , wherein said alloy of said structural component contains Zn in the range 0.4 to 1.5 wt %.
Claim 4
Dependent Claim 23 words
The weldable aluminium product according claim 1 , wherein said alloy of said structural component is selected from AA5083, AA5059 and AA5086 alloys.
Claim 5
Dependent Claim 54 words
The weldable aluminium product according to claim 2 , wherein said alloy of said structural component contains, in weight %: Mg 5.0-6.0 Mn 0.6-1.2 Zn 0.4-1.5 Zr 0.05-0.25 Cr 0.3 max. Ti 0.2 max. Fe 0.5 max. Si 0.5 max. Cu 0.4 max. Ag 0.4 max. Sc 0.5 max. balance aluminium and inevitable impurities.
Claim 6
Dependent Claim 26 words
The weldable aluminium product according to claim 1 , wherein said structural component has two said cladding layers, one on each of two opposite sides thereof.
Claim 7
Dependent Claim 30 words
The weldable aluminium product according to claim 1 , wherein each said cladding layer has a thickness which is not more than 20% of the thickness of said structural component.
Claim 8
Dependent Claim 21 words
The weldable aluminium product according to claim 1 , wherein said alloy of each said cladding layer is an AA7072 alloy.
Claim 9
Dependent Claim 30 words
A welded structure comprising at least two aluminum alloy members joined by welding, wherein at least one of said members is a welded aluminum product according to claim 1 .
Claim 10
Dependent Claim 25 words
The welded structure according to claim 8 , which is a part of a marine structure, a ship, a land vehicle or an aerospace vehicle.
Claim 11
Dependent Claim 41 words
A method of use for a weldable aluminium product according to claim 1 , comprising constructing a welded structure, wherein said product is welded to at least one member of said welded structure as a structural member in said welded structure.
Claim 12
Dependent Claim 29 words
The method of use according to claim 10 , wherein the welded structure is a part of a marine structure, a ship, a land vehicle or an aerospace vehicle.
Claim 13
Dependent Claim 24 words
The weldable aluminum product according to claim 2 , wherein said alloy of said structural component is selected from AA5083, AA5059 and AA5086 alloys.
Claim 14
Dependent Claim 25 words
The weldable aluminum product according to claim 2 , wherein said structural component has two said cladding layers, one on each two opposite sides thereof.
Claim 15
Dependent Claim 30 words
The weldable aluminum product according to claim 2 , wherein each said cladding layer has a thickness which is not more than 20% of the thickness of said structural component.
Claim 16
Dependent Claim 30 words
The weldable aluminum product according to claim 4 , wherein each said cladding layer has a thickness which is not more than 20% of the thickness of said structural component.
Claim 17
Dependent Claim 29 words
A welded structure comprising at least two aluminum alloy members joined by welding, wherein at least one said members is a welded aluminum product according to claim 2 .
Claim 18
Dependent Claim 29 words
A welded structure comprising at least two aluminum alloy members joined by welding, wherein at least one said members is a welded aluminum product according to claim 4 .
Claim 19
Dependent Claim 60 words
The weldable aluminium product according to claim 2 , wherein said alloy of said structural component contains, in weight %: Mg 3.0-4.5 Mn 0.4-1.2 Zn 0.4-1.5 Zr 0.05-0.25 Cr 0.3 max. Ti 0.2 max. V 0.2 max Fe 0.5 max. Si 0.5 max. Cu 0.2 max. Ag 0.4 max. Li 0.5 max. Sc 0.5 max. balance aluminium and inevitable impurities.
Claim 20
Dependent Claim 30 words
The weldable aluminium product according to claim 18 , wherein each said cladding layer has a thickness which is not more than 20% of the thickness of said structural component.
Claim 21
Dependent Claim 24 words
The weldable aluminium product according to claim 18 , wherein said alloy of said structural component contains, in weight %, Mg 3.5 to 4.5.
Claim 22
Dependent Claim 24 words
The weldable aluminium product according to claim 18 , wherein said alloy of said structural component contains, in weight %, Mn 0.4 to 0.75.
Claim 23
Dependent Claim 24 words
The weldable aluminium product according to claim 18 , wherein said alloy of said structural component contains, in weight %, Zn 0.4 to 0.9.

References Cited (Backward Citations)

GB1004868A Cited
GB1416134A Cited
US4172923A Cited
WO1998028130A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-01-07 2005-07-09 2006-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-01-07 2009-07-09 2010-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-01-07 2013-07-09 2014-01-08 $7700.00 Window Closed / Lapsed

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