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Fluorosilicone release agent for fluoroelastomer fuser members

Assignee: Xerox Corp
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Filing: 2003-03-18
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Granted: 2004-12-14
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Expires: 2023-03-18
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Abstract

Abstract A fuser member having a substrate, an outer fluoroelastomer layer having one of i) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; ii) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and iii) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a fluorinated silicone release agent.

Inventors

  • 👤 Samuel Kaplan
  • 👤 Clifford O. Eddy
  • 👤 Santokh S. Badesha
  • 👤 Arnold W. Henry
  • 👤 Che C. Chow
  • 👤 David J. Gervasi
  • 👤 Alexander N. Klymachyov

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 17:13
CPC Classifications
G; G03; G03G; G03G15/00; G03G15/20; G03G15/2003; G03G15/2014; G03G15/2053; G03G15/2057; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/3154; Y10T428/31652; Y10T428/31663

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 184 words
A fuser member comprising a substrate; an outer layer comprising a fluoroelastomer selected from the group consisting of a) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; b) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and c) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a release agent material coating on the outer layer, wherein the release agent material coating comprises a fluorinated silicone release agent having the following Formula I: wherein m is a number of from about 0 to about 25 and n is a number of from about 1 to about 25; x/(x+y) is from about 1 percent to less than about 100 percent; R 1 and R 2 are selected from the group consisting of alkyl, arylalkyl, amino and alkylamino groups; and R 3 is selected from the group consisting of alkyl, arylalkyl, polyorganosiloxane chain, and a fluoro-chain of the formula —(CH 2 ) o —(CF 2 ) p —CF 3 wherein o is a number of from about 0 to about 25 and p is a number of from about 1 to about 25.
Claim 2
Dependent Claim 184 words
A fuser member comprising a substrate; an outer layer comprising a fluoroelastomer selected from the group consisting of a) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; b) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and c) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a release agent material coating on the outer layer, wherein the release agent material coating comprises a fluorinated silicone release agent having the following Formula I: wherein m is a number of from about 0 to about 25 and n is a number of from about 1 to about 25; x/(x+y) is from about 1 percent to less than about 100 percent; R 1 and R 2 are selected from the group consisting of alkyl, arylalkyl, amino and alkylamino groups; and R 3 is selected from the group consisting of alkyl, arylalkyl, polyorganosiloxane chain, and a fluoro-chain of the formula —(CH 2 ) o —(CF 2 ) p —CF 3 wherein o is a number of from about 0 to about 25 and p is a number of from about 1 to about 25.
Claim 3
Dependent Claim 21 words
A fuser member in accordance with claim 1 , wherein m is a number of from about 1 to about 10.
Claim 4
Dependent Claim 21 words
A fuser member in accordance with claim 1 , wherein n is a number of from about 2 to about 12.
Claim 5
Dependent Claim 20 words
A fuser member in accordance with claim 1 , wherein x/(x+y) is from about 4 percent to about 20 percent.
Claim 6
Dependent Claim 20 words
A fuser member in accordance with claim 4 , wherein x/(x+y) is from about 5 percent to about 10 percent.
Claim 7
Dependent Claim 21 words
A fuser member in accordance with claim 1 , wherein o is a number of from about 1 to about 10.
Claim 8
Dependent Claim 21 words
A fuser member in accordance with claim 1 , wherein p is a number of from about 2 to about 12.
Claim 9
Dependent Claim 25 words
A fuser member in accordance with claim 1 , wherein the fluoroelastomer is a tetrapolymer of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer.
Claim 10
Dependent Claim 39 words
A fuser member in accordance with claim 8 , wherein the fluoroelastomer comprises about 35 weight percent of vinylidenefluoride, about 34 weight percent of hexafluoropropylene, about 29 weight percent of tetrafluoroethylene, and about 2 weight percent cure site monomer.
Claim 11
Dependent Claim 30 words
A fuser member in accordance with claim 1 , wherein said outer layer comprises in addition to said fluoroelastomer, a fluoropolymer selected from the group consisting of polytetrafluoroethylene and perfluoroalkoxy.
Claim 12
Dependent Claim 14 words
A fuser member in accordance with claim 10 , wherein said fluoropolymer is polytetrafluoroethylene.
Claim 13
Dependent Claim 26 words
A fuser member in accordance with claim 1 , wherein the fluorinated silicone release agent has a viscosity of from about 75 to about 1,500 cS.
Claim 14
Dependent Claim 26 words
A fuser member in accordance with claim 12 , wherein the fluorinated silicone release agent has a viscosity of from about 200 to about 1,000 cS.
Claim 15
Dependent Claim 28 words
A fuser member in accordance with claim 1 , wherein said release agent material coating further comprises a non-functional silicone oil blended with said fluorinated silicone release agent.
Claim 16
Dependent Claim 17 words
A fuser member in accordance with claim 14 , wherein said non-functional silicone oil is a polydimethylsiloxane.
Claim 17
Dependent Claim 22 words
A fuser member in accordance with claim 1 , further comprising an intermediate layer positioned between the substrate and the outer layer.
Claim 18
Dependent Claim 16 words
A fuser member in accordance with claim 16 , wherein the intermediate layer comprises silicone rubber.
Claim 19
Dependent Claim 24 words
A fuser member in accordance with claim 1 , wherein the fuser member substrate is in the form of a belt or a roller.
Claim 20
Dependent Claim 82 words
A fuser member comprising a substrate; an outer layer comprising a fluoroelastomer selected from the group consisting of a) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; b) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and c) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a release agent material coating on the outer layer, wherein the release agent material coating comprises a fluorinated silicone release agent having the following Formula I: wherein x/(x+y) is about 7.3 percent.
Claim 21
Dependent Claim 82 words
A fuser member comprising a substrate; an outer layer comprising a fluoroelastomer selected from the group consisting of a) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; b) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and c) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a release agent material coating on the outer layer, wherein the release agent material coating comprises a fluorinated silicone release agent having the following Formula I: wherein x/(x+y) is about 7.3 percent.
Claim 22
Dependent Claim 269 words
An image forming apparatus for forming images on a recording medium comprising: a charge-retentive surface to receive an electrostatic latent image thereon; a development component to apply a developer material to the charge-retentive surface to develop the electrostatic latent image to form a developed image on the charge retentive surface; a transfer component to transfer the developed image from the charge retentive surface to a copy substrate; and a fuser member component to fuse the transferred developed image to the copy substrate, wherein the fuser member comprises a) a substrate; b) an outer layer comprising a fluoroelastomer selected from the group consisting of i) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; ii) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and iii) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a release agent material coating on the outer layer, wherein the release agent material coating comprises a fluorinated silicone release agent having the following Formula I: wherein m is a number of from about 0 to about 25 and n is a number of from about 2 to about 25; x/(x+y) is from about 1 percent to less than about 100 percent; R 1 and R 2 are selected from the group consisting of alkyl, arylalkyl, amino, and alkylamino groups; and R 3 is selected from the group consisting of alkyl, arylalkyl, polyorganosiloxane chain, and a fluoro-chain of the formula —(CH 2 ) o —(CF 2 ) p —CF 3 wherein o is a number of from about 0 to about 25 and p is a number of from about 2 to about 25.
Claim 23
Dependent Claim 269 words
An image forming apparatus for forming images on a recording medium comprising: a charge-retentive surface to receive an electrostatic latent image thereon; a development component to apply a developer material to the charge-retentive surface to develop the electrostatic latent image to form a developed image on the charge retentive surface; a transfer component to transfer the developed image from the charge retentive surface to a copy substrate; and a fuser member component to fuse the transferred developed image to the copy substrate, wherein the fuser member comprises a) a substrate; b) an outer layer comprising a fluoroelastomer selected from the group consisting of i) copolymers of two of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; ii) terpolymers of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene; and iii) tetrapolymers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and a cure site monomer; and a release agent material coating on the outer layer, wherein the release agent material coating comprises a fluorinated silicone release agent having the following Formula I: wherein m is a number of from about 0 to about 25 and n is a number of from about 2 to about 25; x/(x+y) is from about 1 percent to less than about 100 percent; R 1 and R 2 are selected from the group consisting of alkyl, arylalkyl, amino, and alkylamino groups; and R 3 is selected from the group consisting of alkyl, arylalkyl, polyorganosiloxane chain, and a fluoro-chain of the formula —(CH 2 ) o —(CF 2 ) p —CF 3 wherein o is a number of from about 0 to about 25 and p is a number of from about 2 to about 25.
Claim 24
Dependent Claim 19 words
A image forming apparatus in accordance with claim 20 , wherein the toner comprises carbon black as a pigment.

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